SYSTEM Ð ENGINE MECHANICAL & OTHERNBEC0041S02
SYMPTOM
Reference
section
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FE section
Fuel piping 5 5 5 5 5 5
Ð Vapor lock
Valve deposit
5 555 5 5 5
Poor fuel (Heavy weight gasoline,
Low octane)
Air Air duct
55555 5 Air cleaner
Air leakage from air duct
(Mass air flow sensor Ð throttle
body)
555 5
Throttle body, Throttle wireFE section
Air leakage from intake manifold/
Collector/GasketÐ
Cranking Battery
111111 11
EL section Alternator circuit
Starter circuit 3
Flywheel/Drive plate 6 EM section
PNP switch 4 AT section
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Symptom Matrix Chart (Cont'd)
EC-120
Trouble DiagnosesNBEL0193DAYTIME LIGHT CONTROL UNIT INSPECTION TABLENBEL0193S01
Terminal
No.Wire
colorItem ConditionVoltage
(Approximate values)
1 Y/B Alternator
When turning ignition switch to ªONº Less than 1V
When engine is running Battery voltage
When turning ignition switch to ªOFFº Less than 1V
2 Y/R Start signal
When turning ignition switch to ªSTº Battery voltage
When turning ignition switch to ªONº from ªSTº Less than 1V
When turning ignition switch to ªOFFº Less than 1V
3 G Power source
When turning ignition switch to ªONº Battery voltage
When turning ignition switch to ªSTº Battery voltage
When turning ignition switch to ªOFFº Less than 1V
4 R/L Power source
When turning ignition switch to ªONº Battery voltage
When turning ignition switch to ªOFFº Battery voltage
5 R/W Power source
When turning ignition switch to ªONº Battery voltage
When turning ignition switch to ªOFFº Battery voltage
6 R LH hi beam When lighting switch is turned to the 2ND position with
ªHI BEAMº positionBattery voltage
When releasing parking brake with engine running and
turning lighting switch to ªOFFº (daytime light operation)
CAUTION:
Block wheels and ensure selector lever is in N or P
position.Approx. half battery
voltage
HEADLAMP (FOR CANADA) Ð DAYTIME LIGHT SYSTEM Ð
Trouble Diagnoses
EL-56
Trouble DiagnosesNBEL0082AUDIO UNITNBEL0082S01
Symptom Possible causes Repair order
Audio unit inoperative (no
digital display and no
sound from speakers).1. 10A fuse
2. Poor audio unit case ground
3. Audio unit1. Check 10A fuse [No. 10, located in fuse block (J/B)].
Turn ignition switch ON and verify that battery posi-
tive voltage is present at terminal 10 of audio unit.
2. Check audio unit case ground.
3. Remove audio unit for repair.
Audio unit presets are lost
when ignition switch is
turned OFF.1. 15A fuse
2. Audio unit1. Check 15A fuse [No. 4, located in fuse block (J/B)]
and verify that battery positive voltage is present at
terminal 6 of audio unit.
2. Remove audio unit for repair.
AM stations are weak or
noisy (FM stations OK).1. Antenna
2. Poor audio unit ground
3. Audio unit1. Check antenna.
2. Check audio unit ground.
3. Remove audio unit for repair.
FM stations are weak or
noisy (AM stations OK).1. Window antenna
2. Audio unit1. Check window antenna.
2. Remove audio unit for repair.
Audio unit generates noise
in AM and FM modes with
engine running.1. Poor audio unit ground
2. Loose or missing ground bonding
straps
3. Ignition condenser or rear window
defogger noise suppressor condenser
4. Alternator
5. Ignition coil or secondary wiring
6. Audio unit1. Check audio unit ground.
2. Check ground bonding straps.
3. Replace ignition condenser or rear window defogger
noise suppressor condenser.
4. Check alternator.
5. Check ignition coil and secondary wiring.
6. Remove audio unit for repair.
Audio unit generates noise
in AM and FM modes with
accessories on (switch
pops and motor noise).1. Poor audio unit ground
2. Antenna
3. Accessory ground
4. Faulty accessory1. Check audio unit ground.
2. Check antenna.
3. Check accessory ground.
4. Replace accessory.
Audio unit controls are
operational, but no sound
is heard from any speaker.1. 15A fuse
2. Audio unit output
3. Audio unit1. Check 15A fuse [No. 4, located in fuse block (J/B)].
Verify battery positive voltage is present at terminal 3
of audio amp. relay.
2. Check audio unit output voltage (Terminal 12).
3. Remove audio unit for repair.
All front speakers are inop-
erative.1. Audio amp. relay
2. Audio amp. relay ground
3. Amp. ON signal1. Check audio amp. relay.
2. Check audio amp. relay ground (Terminal 2).
3. Turn ignition switch ACC and audio unit ON. Verify
battery positive voltage is present at terminal 1 of
audio amp. relay.
Individual front speaker is
noisy or inoperative.1. Speaker ground
2. Power supply
3. Audio unit output
4. Speaker1. Check speaker ground (Terminal 5).
2. Check power supply for speaker (Terminal 4).
3. Check audio unit output voltage for speaker.
4. Replace speaker.
Both rear speakers are
inoperative.1. Poor rear speaker amp. ground
2. Power supply
3. Amp. ON signal
4. Rear speaker amp.1. Check rear speaker amp. ground circuit.
2. Check power supply for rear speaker amp. (Terminal
11).
3. Turn ignition switch ACC and audio unit ON. Verify
battery positive voltage is present at terminal 9 of
rear speaker amp.
4. Remove rear speaker amp. for repair.
Individual rear speaker is
noisy or inoperative.1. Speaker
2. Audio unit/amp. output
3. Speaker circuit
4. Audio unit1. Check speaker.
2. Check audio unit/amp. output.
3. Check wires for open or short between audio unit/
amp. and speakers.
4. Remove audio unit for repair.
AUDIO
Trouble Diagnoses
EL-166
9. Remove the crankshaft position sensors (REF and POS).
10. Remove drive belts and idler pulley with bracket.
11. Remove power steering oil pump, then put it aside holding with
a suitable wire.
12. Remove alternator.
SEM605G
13. Install engine slingers.
14. Remove front propeller shaft. (4WD)
Refer to PD-6, ªRemoval and Installationº.
15. Remove exhaust front tube heat insulators, then remove rear
heat oxygen sensors.
16. Remove exhaust front tube from both sides.
Refer to FE-8, ªRemoval and Installationº.
17. Remove front final drive. (4WD)
Refer to PD-18, ªRemoval and Installationº.
18. Remove starter motor.
19. Disconnect oil pressure switch harness connector.
SEM528G
20. Loosen and disconnect the bolts fixing the steering column
assembly lower joint and the power steering gear.
SEM471G
21. Set a suitable transmission jack under the front suspension
member and hoist engine with engine slingers.
EMQ0357D
22. Remove front engine mounting nuts from both sides.
OIL PAN
Removal (Cont'd)
EM-16
CAUTION:
IAfter removing timing chain, do not turn crankshaft and
camshaft separately, or valves will strike piston heads.
IWhen installing camshafts, chain tensioners, oil seals, or
other sliding parts, lubricate contacting surfaces with new
engine oil.
IApply new engine oil to bolt threads and seat surfaces
when installing camshaft sprockets and crankshaft pulley.
IBefore disconnecting fuel hose, release fuel pressure.
Refer to EC-39, ªFuel Pressure Releaseº.
IBe careful not to damage sensor edges.
IDo not spill engine coolant on drive belts.
RemovalNBEM00121. Release fuel pressure.
Refer to EC-39, ªFuel Pressure Releaseº.
2. Remove battery.
3. Remove radiator.
Refer to LC-19, ªREMOVAL AND INSTALLATIONº.
4. Drain engine oil.
5. Remove drive belts and idler pulley with brackets.
6. Remove cooling fan with bracket.
7. Remove engine cover.
8. Remove air duct with air cleaner case, collector, blow-by hose,
vacuum hoses, fuel hoses, water hoses, wires, harnesses,
connectors and so on.
9. Remove the air compressor, and tie it down using rope or the
like to keep it from interfering.
10. Remove the power steering oil pump and reservoir tank. Tie
them down using rope or the like to keep them from interfer-
ing.
11. Remove alternator.
12. Remove the following.
IVacuum gallery
IWater bypass pipe
IBrackets
GI
MA
LC
EC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
TIMING CHAIN
Components (Cont'd)
EM-23
Rear Engine MountingNBEM0042S0102
SEM459G
SEM605G
SEM461G
SEM324F
1. Release fuel pressure.
Refer to EC-39, ªFuel pressure releaseº.
2. Remove engine hood and front RH and LH wheels.
3. Remove engine undercover and suspension member stay.
4. Drain coolant from radiator.
5. Remove the following parts.
IRadiator shroud
IRadiator
ICooling fan
IDrive belts
IBattery
IEngine cover
IThrottle wires
6. Air duct with air cleaner case.
7. Disconnect vacuum hoses, fuel hoses, heater hoses, EVAP
canister hoses, harnesses, connectors and so on.
8. Remove air conditioner compressor from bracket, then put it
aside holding with a suitable wire.
9. Remove power steering oil pump and reservoir tank with
bracket, then put it aside holding with a suitable wire.
10. Remove alternator.
11. Remove exhaust front tube heat insulators, then remove rear
heated oxygen sensors.
12. Remove exhaust front and rear tubes.
Refer to FE-8, ªRemoval and Installationº.
13. Remove transmission with transfer.
Refer to AT-277, ªRemovalº.
14. Remove TWC (manifold) heat insulators, then remove TWC
(manifold).
15. Install engine slingers.
16. Hoist engine with engine slingers and remove front engine
mounting nuts.
GI
MA
LC
EC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
ENGINE ASSEMBLY
Removal and Installation (Cont'd)
EM-59
QUICK REFERENCE CHART: QX42001
Engine model VQ35DE
Firing order 1-2-3-4-5-6
Idle speed rpmA/T
(in ªNº position)750 50
Ignition timing (degree BTDC at idle speed) 15É 2É
CO% at idleIdle mixture screw is preset and
sealed at factory.
Drive belt deflection (Cold) mm (in) Used belt
Deflection of
new belt
LimitDeflection
after
adjustment
Alternator
Power steering oil pump
Fan7 (0.28)4-5
(0.16 - 0.20)3.5 - 4.5
(0.138 - 0.177)
Air conditioner compressor 12 (0.472)9-10
(0.354 - 0.394)8-9
(0.31 - 0.35)
Applied pressed force
N (kg, lb)98 (10, 22)
Drive belt tension adjustment (Cold)
N (kg, lb)Used belt
New belt
LimitAfter
adjustment
Alternator
Power steering pump
Fan294 (30, 66)730 - 818
(74.4 - 83.5,
164 - 184)838 - 926
(85.4 - 94.5,
188 - 208)
Air conditioner compressor 196 (20, 44)348 - 436
(35.5 - 44.5,
78 - 98)470 - 559
(47.9 - 57.0,
106 - 126)
Radiator cap relief pressure
kPa (kg/cm
2, psi)78 - 98 (0.8 - 1.0, 11 - 14)
Cooling system leakage testing pressure
kPa (kg/cm
2, psi)157 (1.6, 23)
Compression pressure
kPa (kg/cm
2, psi)/rpmStandard 1,275 (13.0, 185)/300
Minimum 981 (10.0, 142)/300
Spark plugStandard PLFR5A-11
Cold PLFR6A-11
Hot PLFR4A-11
Applied model 245/70 R16 tire
Camber
Degree minute
(Decimal degree)Minimum þ0É35¢(þ0.58É)
Nominal 0É10¢(0.17É)
Maximum 0É55¢(0.92É)
Left and right
difference45¢(0.75É) or less
Caster
Degree minute
(Decimal degree)Minimum 2É15¢(2.25É)
Nominal 3É00¢(3.00É)
Maximum 3É45¢(3.75É)
Left and right
difference45¢(0.75É) or less
Total toe-in Minimum 1 (0.04)
Distance (A þ B)
mm (in)Nominal 2 (0.08)
Maximum 3 (0.12)
Angle (left plus right)
Degree minute
(Decimal degree)Minimum 5¢(0.08É)
Nominal 10¢(0.17É)
Maximum 15¢(0.25É)
Wheel turning angle
(Full turn)Minimum 30É00¢(30.00É)
Inside
Degree minute
(Decimal degree)Nominal 33É00¢(33.00É)
Maximum 34É00¢(34.00É)
Outside
Degree minute
(Decimal degree)Minimum 28É00¢(28.00É)
Nominal 31É00¢(31.00É)
Maximum 32É00¢(32.00É)
* Fuel, radiator coolant and engine oil full.
Spare tire, jack, hand tools and mats in designated positions.
Unit: mm (in)Front brake
Pad wear limit 2.0 (0.079)
Rotor repair limit 26.0 (1.024)
Rear brake
Lining wear limit 1.5 (0.059)
Drum repair limit 296.5 (11.67)
Pedal free height 175 - 185 (6.89 - 7.28)
Pedal depressed height*1 70 (2.76)
Parking brake
Number of notches*2 6 - 8
*1 Under force of 490 N (50 kg, 110 lb) with engine running
*2 At pulling force: 196 N (20 kg, 44 lb)
Unit Liter US measure
Coolant with reservoir 9.2 9-3/4 qt
Engine*With oil filter 5.0 5-1/4 qt
Without oil filter 4.8 5-1/8 qt
Dry engine (engine overhaul) 6.8 7-1/4 qt
Transmis-
sionA/T2WD
8.5 9 qt
4WD
All-mode 4WD transfer 3.0 2-5/8 qt
Differential carrierFront 1.85 3-7/8 pt
Rear 2.8 5-7/8 pt
Power steering system 0.9 1 qt
Air conditioning systemRefrigerant 0.60 - 0.70 kg 1.32 - 1.54 lb
Compressor
oil0.20 6.8 fl oz
* For further details, see ªChanging Engine Oilº in MA section.
Preload
(At hub bolt)
N (kg, lb)Wheel bearing lock nut
78-98(8-10,58-72)
Tightening torque
N×m (kg-m, ft-lb)
Retightening torque after loosen-
ing wheel bearing lock nut
N×m (kg-m, in-lb)0.5 - 1.5 (0.05 - 0.15, 4.3 - 13.0)
Axial end play
mm (in)0 (0)
Starting force at wheel hub bolt
N (kg, lb)A
Turning angle
degree15É - 30É
Starting force at wheel hub bolt
N (kg, lb)B
Wheel bearing preload at wheel hub
bolt
B þ A N (kg, lb)7.06 - 20.99 (0.72 - 2.14, 1.59 - 4.72)
A
AAC/V - Wiring diagram ...............................EC-425
ABS - Wiring diagram ....................................BR-37
ABS sensor rotor ........................................AX-6, 19
Absolute pressure sensor ............................EC-158
A/C air flow .....................................................HA-25
A/C component layout ....................................HA-19
A/C compressor clutch removal and
installation .................................................HA-150
A/C compressor precaution..............................HA-6
A/C compressor special service tool..............HA-10
A/C control operation (auto A/C) ....................HA-23
A/C diagnostic work flow (auto A/C) ..............HA-65
A/C HFC134a (R134a) system
precaution .....................................................HA-2
A/C HFC134a (R134a) system service
procedure ..................................................HA-144
A/C HFC134a (R134a) system service
tools.............................................................HA-11
A/C HFC134a system service equip-
ment precaution ............................................HA-7
A/C lubricant (R134a)...................................HA-146
A/C operational check ....................................HA-66
A/C performance chart .................................HA-116
A/C performance test diagnoses ..................HA-114
A/C relay .......................................................HA-110
A/C self-diagnoses (auto A/C)........................HA-44
A/C service data specification ......................HA-160
A/C system description (auto A/C) .................HA-23
A/C trouble diagnoses (auto A/C) ..................HA-27
A/C, A - Wiring diagram ...........................HA-31, 36
Accelerator control system ...............................FE-3
Accelerator wire adjustment .............................FE-3
Actuator lever (Transfer) ...............................TF-120
Air bag ............................................................RS-10
Air bag disposal..............................................RS-22
Air bag precautions ...........................................GI-3
Air bleeding for brake system ..........................BR-8
Air cleaner filter replacement .........................MA-17
Air conditioner cut control ..............................EC-31
Air flow meter - See Mass air flow
sensor .......................................................EC-150
Air mix door control linkage adjustment.........HA-85
Air mix. door motor ................................HA-82, 141
Air spoiler, rear................................................BT-35
All - mode 4WD system ..................................TF-10
Alternator ........................................................SC-28
Ambient sensor ............................................HA-129
Angular tightening application..........................EM-3
Antenna - See Power antenna .....................EL-169
Anti-lock brake system - Wiring
diagram .......................................................BR-37
AP/SEN - Wiring diagram ............................EC-160
ASCD (automatic speed control device) ......EL-221
ASCD - Wiring diagram ................................EL-225
A/T - Wiring diagram - AT - FTS ...................AT-107
A/T - Wiring diagram - AT - MAIN ...................AT-96
A/T - Wiring diagram - AT - PNP/SW............AT-101A/T - Wiring diagram - AT - VSS A/T ............AT-113
A/T control ....................................................EC-440
A/T diagnosis communication line................EC-603
A/T fluid temperature sensor .........................AT-110
A/T self-diagnoses...........................................AT-46
A/T shift lock system .....................................AT-265
A/T shift lock system - Wiring diagram .........AT-266
A/T trouble diagnoses .....................................AT-53
A/T Wiring diagram - AT - ENG SS...............AT-117
A/T Wiring diagram AT - 1ST ........................AT-123
A/T Wiring diagram AT - 2ND .......................AT-129
A/T Wiring diagram AT - 3RD .......................AT-135
A/T Wiring diagram AT - 4TH ........................AT-142
A/T Wiring diagram AT - BA/FTS ..................AT-192
A/T Wiring diagram AT - LPSV .....................AT-164
A/T Wiring diagram AT - NONDTC ...............AT-215
A/T Wiring diagram AT - OVRCSV ...............AT-187
A/T Wiring diagram AT - SSV/A ....................AT-169
A/T Wiring diagram AT - SSV/B ....................AT-173
A/T Wiring diagram AT - TCCSIG .................AT-156
A/T Wiring diagram AT - TCV .......................AT-150
A/T Wiring diagram AT - TPS........................AT-179
A/T Wiring diagram AT - VSSMTR................AT-199
AT/C - Wiring diagram ..................................EC-442
ATP switch.....................................................TF-112
ATP warning lamp .........................................TF-102
Audio .............................................................EL-160
AUDIO - Wiring diagram ...............................EL-162
Audio and A/C control removal and
installation - See Instrument panel .............BT-21
AUT/DP - Wiring diagram .............................EL-191
Auto air conditioner - Wiring diagram ......HA-31, 36
Automatic amplifier...................................HA-40, 72
Automatic drive positioner ............................EL-186
Automatic speed control system - See
ASCD ........................................................EL-221
Automatic transmission fluid
replacement ................................................MA-21
Automatic transmission number ......................GI-43
Auxiliary air control (AAC) valve ..................EC-422
Axle housing (rear) .........................................AX-19
B
Back door ........................................................BT-15
Back door opener - See Back door ................BT-15
Back door trim.................................................BT-34
Back-up lamp ..................................................EL-69
BACK/L - Wiring diagram................................EL-69
Ball joint (front) ...............................................SU-12
Base idle air volume initialiging......................EC-57
Basic inspection ...........................................EC-101
Battery ..............................................................SC-4
Battery/Starting/Charging System
Tester ................................................SC-7, 12, 21
Blower motor ..................................................HA-95
Body alignment ...............................................BT-57
Brake booster .................................................BR-19
Brake control valve (Proportioning
valve)...........................................................BR-11
ALPHABETICAL INDEX
IDX-2