Page 1129 of 2395
Wiring DiagramNBEC0359
MEC972C
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
Wiring Diagram
EC-594
Page 1130 of 2395
Diagnostic ProcedureNBEC0360
1 INSPECTION START
Do you have CONSULT-II?
YesorNo
Ye s©GO TO 2.
No©GO TO 3.
2 CHECK VACUUM CUT VALVE BYPASS VALVE OPERATION
With CONSULT-II
1. Turn ignition switch ªOFFº.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B.
4. Apply vacuum to port B and check that there is suction from port A.
5. Blow air in port B and check that there is a resistance to flow out of port A.
6. Turn ignition switch ªONº.
7. Select ªVC/V BYPASS/Vº in ªACTIVE TESTº mode with CONSULT-II and touch ªONº.
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A.
SEF017Z
OK or NG
OK©GO TO 4.
NG©GO TO 5.
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DTC P1491 VACUUM CUT VALVE BYPASS VALVE
Diagnostic Procedure
EC-595
Page 1131 of 2395

3 CHECK VACUUM CUT VALVE BYPASS VALVE OPERATION
Without CONSULT-II
1. Turn ignition switch ªOFFº.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B.
4. Apply vacuum to port B and check that there is suction from port A.
5. Blow air in port B and check that there is a resistance to flow out of port A.
6. Disconnect vacuum cut valve bypass valve harness connector.
7. Supply battery voltage to the terminal.
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A.
SEF914U
OK or NG
OK©GO TO 4.
NG©GO TO 7.
4 CHECK EVAP PURGE LINE
Check EVAP purge line between EVAP canister and fuel tank for clogging or disconnection.
OK or NG
OK©GO TO 5.
NG©Repair it.
5 CHECK EVAP PURGE PORT
Check EVAP purge port of fuel tank for clogging.
OK or NG
OK©GO TO 6.
NG©Clean EVAP purge port.
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
Diagnostic Procedure (Cont'd)
EC-596
Page 1132 of 2395
6 CHECK EVAP CANISTER
1. Pinch the fresh air hose.
2. Blow air into portAand check that it flows freely out of portB.
AEC630A
OK or NG
OK©GO TO 12.
NG©Replace EVAP canister.
7 CHECK BYPASS HOSE
Check bypass hoses for clogging.
OK or NG
OK©GO TO 8.
NG©Repair or replace hoses.
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DTC P1491 VACUUM CUT VALVE BYPASS VALVE
Diagnostic Procedure (Cont'd)
EC-597
Page 1133 of 2395
8 CHECK VACUUM CUT VALVE BYPASS VALVE
With CONSULT-II
1. Perform ªVC/V BYPASS/Vº in ªACTIVE TESTº mode.
2. Check air passage continuity and operation delay time under the following conditions.
SEF016Z
Without CONSULT-II
Check air passage continuity and operation delay time under the following conditions.
SEF358X
OK or NG
OK©GO TO 9.
NG©Replace vacuum cut valve bypass valve.
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
Diagnostic Procedure (Cont'd)
EC-598
Page 1134 of 2395

9 CHECK VACUUM CUT VALVE
Check vacuum cut valve as follows:
SEF379Q
a. Plug portCandDwith fingers.
b. Apply vacuum to portAand check that there is no suction from portB.
c. Apply vacuum to portBand check that there is suction from portA.
d. Blow air in portBand check that there is a resistance to flow out of portA.
e. Open portCandD.
f. Blow air in portAcheck that air flows freely out of portC.
g. Blow air in portBcheck that air flows freely out of portD.
OK or NG
OK©GO TO 10.
NG©Replace vacuum cut valve.
10 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
1. Turn ignition switch ªOFFº.
2. Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
OK©GO TO 11.
NG©Repair or replace.
11 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
SEF495R
2. Check connectors for water.
Water should not exist.
OK or NG
OK©GO TO 12.
NG©Replace EVAP control system pressure sensor.
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DTC P1491 VACUUM CUT VALVE BYPASS VALVE
Diagnostic Procedure (Cont'd)
EC-599
Page 1135 of 2395

12 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Remove EVAP control system pressure sensor with its harness connector connected.
CAUTION:
INever apply force to the air hole protector of the sensor if equipped.
SEF799W
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ªONº.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
CAUTION:
IAlways calibrate the vacuum pump gauge when using it.
IDo not apply below þ20 kPa (þ150 mmHg, þ5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
5. Check input voltage between ECM terminal 84 and ground.
SEF342X
CAUTION:
IDiscard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
OK or NG
OK©GO TO 13.
NG©Replace EVAP control system pressure sensor.
13 CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve.
2. Check the rubber tube for clogging.
OK or NG
OK©GO TO 14.
NG©Clean the rubber tube using an air blower.
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
Diagnostic Procedure (Cont'd)
EC-600
Page 1136 of 2395
14 CHECK EVAP CANISTER VENT CONTROL VALVE-I
1. Remove EVAP canister vent control valve from EVAP canister.
2. Check portionBof EVAP canister vent control valve for being rusted.
SEF337X
OK or NG
OK©GO TO 15.
NG©Replace EVAP canister vent control valve.
15 CHECK EVAP CANISTER VENT CONTROL VALVE-II
With CONSULT-II
1. Reconnect harness disconnected connectors.
2. Turn ignition switch ON.
3. Perform ªVENT CONTROL/Vº in ªACTIVE TESTº mode.
4. Check air passage continuity and operation delay time.
SEF991Y
Without CONSULT-II
Check air passage continuity and operation delay time under the following conditions.
SEF339X
Make sure new O-ring is installed properly.
OK or NG
OK©GO TO 17.
NG©GO TO 16.
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DTC P1491 VACUUM CUT VALVE BYPASS VALVE
Diagnostic Procedure (Cont'd)
EC-601