Page 337 of 2395
SAT903A
Snap Ring and End BearingNBAT0146S02ICheck for deformation or damage.
SAT901A
ASSEMBLYNBAT01471. Install snap ring onto forward clutch hub.
2. Install end bearing.
SAT904A
3. Install forward one-way clutch onto clutch hub.
IInstall forward one-way clutch with flange facing rearward.
4. Install end bearing.
5. Install snap ring onto forward clutch hub.
SAT906A
6. Install thrust washer onto rear internal gear.
IApply petroleum jelly to thrust washer.
ISecurely insert pawls of thrust washer into holes in rear
internal gear.
SAT907A
7. Position forward clutch hub in rear internal gear.
REPAIR FOR COMPONENT PARTS
Rear Internal Gear and Forward Clutch Hub (Cont'd)
AT-332
Page 338 of 2395
SAT905A
8. After installing, check to assure that forward clutch hub rotates
clockwise.
Band Servo Piston Assembly
COMPONENTSNBAT0148
SAT161K
SAT909A
DISASSEMBLYNBAT01491. Block one oil hole in OD servo piston retainer and the center
hole in OD band servo piston.
2. Apply compressed air to the other oil hole in piston retainer to
remove OD band servo piston from retainer.
3. Remove D-ring from OD band servo piston.
SAT910A
4. Remove band servo piston assembly from servo piston
retainer by pushing it forward.
GI
MA
EM
LC
EC
FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REPAIR FOR COMPONENT PARTS
Rear Internal Gear and Forward Clutch Hub (Cont'd)
AT-333
Page 339 of 2395
SAT911A
5. Place piston stem end on a wooden block. While pushing
servo piston spring retainer down, remove E-ring.
SAT912A
6. Remove servo piston spring retainer, return spring C and pis-
ton stem from band servo piston.
SAT913A
7. Remove E-ring from band servo piston.
SAT914A
8. Remove servo cushion spring retainer from band servo piston.
9. Remove D-rings from band servo piston.
10. Remove O-rings from servo piston retainer.
SAT915A
INSPECTIONNBAT0150Pistons, Retainers and Piston StemNBAT0150S01ICheck frictional surfaces for abnormal wear or damage.
REPAIR FOR COMPONENT PARTS
Band Servo Piston Assembly (Cont'd)
AT-334
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SAT162K
Return SpringsNBAT0150S02ICheck for deformation or damage. Measure free length and
outer diameter.
Inspection standard:
Refer to SDS, AT-357.
SAT917A
ASSEMBLYNBAT01511. Install O-rings onto servo piston retainer.
IApply ATF to O-rings.
IPay attention to position of each O-ring.
SAT918A
2. Install servo cushion spring retainer onto band servo piston.
SAT919A
3. Install E-ring onto servo cushion spring retainer.
SAT920A
4. Install D-rings onto band servo piston.
IApply ATF to D-rings.
GI
MA
EM
LC
EC
FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REPAIR FOR COMPONENT PARTS
Band Servo Piston Assembly (Cont'd)
AT-335
Page 341 of 2395
SAT912A
5. Install servo piston spring retainer, return spring C and piston
stem onto band servo piston.
SAT921A
6. Place piston stem end on a wooden block. While pushing
servo piston spring retainer down, install E-ring.
SAT922A
7. Install band servo piston assembly onto servo piston retainer
by pushing it inward.
SAT923A
8. Install D-ring on OD band servo piston.
IApply ATF to D-ring.
SAT924A
9. Install OD band servo piston onto servo piston retainer by
pushing it inward.
REPAIR FOR COMPONENT PARTS
Band Servo Piston Assembly (Cont'd)
AT-336
Page 342 of 2395
Parking Pawl Components
COMPONENTSNBAT0152
SAT558J
SAT226H
DISASSEMBLYNBAT01531. Slide return spring to the front of adapter case flange.
2. Remove return spring, parking pawl spacer and parking pawl
from adapter case.
3. Remove parking pawl shaft from adapter case.
SAT228H
4. Remove parking actuator support from adapter case.
GI
MA
EM
LC
EC
FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REPAIR FOR COMPONENT PARTS
Parking Pawl Components
AT-337
Page 343 of 2395
SAT998G
INSPECTIONNBAT0209Parking Pawl and Parking Actuator SupportNBAT0209S01ICheck contact surface of parking rod for wear.
Rear Extension Assembly (2WD model only)NBAT0209S02ICheck for free play between companion flange and output
shaft.
IMake sure bearings roll freely and are free from noise, cracks,
pitting or wear.
ICheck contact surface of output shaft for wear.
SAT229H
ASSEMBLYNBAT01541. Install parking actuator support onto adapter case.
2. Insert parking pawl shaft into adapter case.
3. Install return spring, pawl spacer and parking pawl onto park-
ing pawl shaft.
SAT226H
4. Bend return spring upward and install it onto adapter case.
REPAIR FOR COMPONENT PARTS
Parking Pawl Components (Cont'd)
AT-338
Page 344 of 2395
SAT931A
Assembly (1)NBAT01551. Install manual shaft components.
a. Install oil seal onto manual shaft.
IApply ATF to oil seal.
IWrap threads of manual shaft with masking tape.
b. Insert manual shaft and oil seal as a unit into transmission
case.
c. Remove masking tape.
SAT932A
d. Push oil seal evenly and install it onto transmission case.
SAT933A
e. Align groove in shaft with retaining pin hole, then retaining pin
into position as shown in figure at left.
SAT901E
f. Install detent spring and spacer.
g. While pushing detent spring down, install manual plate onto
manual shaft.
SAT936A
h. Install lock nuts onto manual shaft.
GI
MA
EM
LC
EC
FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
ASSEMBLY
Assembly (1)
AT-339