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Control Unit
DIAGNOSTIC PROCEDURE=NBBR0106Malfunction code No. 71
1 INSPECTION START
ABS actuator and electric unit power supply and ground circuit inspection
SBR497E
©GO TO 2.
2 CHECK CONNECTOR
1. Disconnect ABS actuator and electric unit connector.
Check terminals for damage or loose connection. Then reconnect connector.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
Ye s©GO TO 3.
No©INSPECTION END
3 CHECK ABS ACTUATOR AND ELECTRIC UNIT POWER SUPPLY CIRCUIT
Check voltage. Refer to ª5. CHECK ABS ACTUATOR AND ELECTRIC UNIT POWER SUPPLY CIRCUITº in ªDIAGNOS-
TIC PROCEDUREº, ªLow Voltageº, BR-63.
Does battery voltage exist when ignition switch is turned ON?
Ye s©GO TO 4.
No©Repair.
4 CHECK WARNING LAMP INDICATION
Does warning lamp indicate code No. 71 again?
YesorNo
Ye s©Replace ABS actuator and electric unit.
No©Inspect the system according to the code No.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMSABS
Control Unit
BR-68
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1. ABS Works FrequentlyNBBR0107
1 CHECK BRAKE FLUID PRESSURE
Check brake fluid pressure distribution.
Refer to ªInspectionº, ªLOAD SENSING VALVEº, BR-12.
Is brake fluid pressure distribution normal?
Ye s©GO TO 2.
No©Repair. Then perform Preliminary Check.
Refer to BR-50.
2 CHECK WHEEL SENSOR
1. Check wheel sensor connector for terminal damage or loose connections.
2. Perform wheel sensor mechanical check.
Refer to ª7. CHECK SENSOR ROTORº in ªDIAGNOSTIC PROCEDUREº, ªWheel Sensor or Rotorº, BR-56.
Is wheel sensor mechanism OK?
Ye s©GO TO 3.
No©Repair.
3 CHECK FRONT AXLE
Check front axles for excessive looseness. Refer to AX-4, ªFront Wheel Bearingº.
Is front axle installed properly?
Ye s©Go to ª3. CHECK WARNING LAMP INDICATIONº in ª2. Unexpected Pedal Actionº,
BR-70.
No©Repair.
2. Unexpected Pedal ActionNBBR0108
1 CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
SBR540A
Is brake pedal stroke excessively large?
Ye s©Perform Preliminary Check. Refer to BR-50.
No©GO TO 2.
GI
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSES FOR SYMPTOMSABS
1. ABS Works Frequently
BR-69
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2 CHECK MECHANICAL BRAKE SYSTEM PERFORMANCE
Disconnect ABS actuator and electric unit connector and check whether brake is effective.
Does brake system function properly when brake pedal is depressed?
Ye s©GO TO 3.
No©Perform Preliminary Check. Refer to BR-50.
3 CHECK WARNING LAMP INDICATION
Ensure warning lamp remains off while driving.
SBR672E
Is warning lamp turned off?
Ye s©GO TO 4.
No©Carry out self-diagnosis. Refer to BR-41, BR-44.
4 CHECK WHEEL SENSOR
1. Check wheel sensor connector for terminal damage or loose connection.
2. Perform wheel sensor mechanical check. Refer to ª7. CHECK SENSOR ROTORº in ªDIAGNOSTIC PROCEDUREº,
ªWheel Sensor or Rotorº, BR-56.
Is wheel sensor mechanism OK?
Ye s©Check ABS actuator and electric unit pin terminals for damage or the connection of ABS
actuator and electric unit harness connector.
Reconnect ABS actuator and electric unit harness connector.
Then retest.
No©Repair.
3. Long Stopping DistanceNBBR0109
1 CHECK MECHANICAL BRAKE SYSTEM PERFORMANCE
Disconnect ABS actuator and electric unit connector and check whether stopping distance is still long.
Does brake system function properly when brake pedal is depressed?
Ye s©Perform Preliminary Check and air bleeding (if necessary).
No©Go to ª3. CHECK WARNING LAMP INDICATIONº in ª2. Unexpected Pedal Actionº,
BR-70.
TROUBLE DIAGNOSES FOR SYMPTOMSABS
2. Unexpected Pedal Action (Cont'd)
BR-70
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NOTE:
Stopping distance may be longer for vehicles without ABS when
road condition is slippery.
4. ABS Does Not WorkNBBR0110
1 CHECK WARNING LAMP INDICATION
Does the ABS warning lamp activate?
YesorNo
Ye s©Carry out self-diagnosis. Refer to BR-41, 44.
No©Go to ª3. CHECK WARNING LAMP INDICATIONº in ª2. Unexpected Pedal Actionº,
BR-70.
NOTE:
ABS does not work when vehicle speed is under 10 km/h (6 MPH).
5. Pedal Vibration and NoiseNBBR0111
1 INSPECTION START
Pedal vibration and noise inspection
SAT797A
©GO TO 2.
GI
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSES FOR SYMPTOMSABS
3. Long Stopping Distance (Cont'd)
BR-71
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2 CHECK SYMPTOM
1. Apply brake.
2. Start engine.
Does the symptom appear only when engine is started?
Ye s©Carry out self-diagnosis. Refer to BR-41, 44.
No©Go to ª3. CHECK WARNING LAMP INDICATIONº in ª2. Unexpected Pedal Actionº,
BR-70.
NOTE:
ABS may operate and cause vibration under any of the following
conditions.
IApplying brake gradually when shifting or operating clutch.
ILow friction (slippery) road.
IHigh speed cornering.
IDriving over bumps and pot holes.
IEngine speed is over 5,000 rpm with vehicle stopped.
6. Warning Lamp Does Not Come On When
Ignition Switch Is Turned On
NBBR0112
1 INSPECTION START
Warning lamp circuit inspection
SBR673E
©GO TO 2.
2 CHECK FUSE
Check 10A fuse No. 8. For fuse layout, refer to EL-16, ªPOWER SUPPLY ROUTINGº.
Is fuse OK?
Ye s©GO TO 3.
No©Replace fuse.
TROUBLE DIAGNOSES FOR SYMPTOMSABS
5. Pedal Vibration and Noise (Cont'd)
BR-72
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3 CHECK WARNING LAMP ACTIVATE
Disconnect ABS actuator and electric unit connector.
SBR672E
Does the warning lamp activate?
Ye s©Replace ABS actuator and electric unit.
No©GO TO 4.
4 CHECK HARNESS FOR SHORT
1. Disconnect ABS actuator and electric unit connector and combination meter connector M24.
2. Check continuity between ABS actuator and electric unit connector E111 (body side) terminal 10 (2WD) or 21 (4WD)
and ground.
SBR499E
Continuity should not exist.
Does continuity exist?
Ye s©Repair harness or connectors.
No©Check combination meter.
Refer to EL-114, ªWARNING LAMPSº.
GI
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSES FOR SYMPTOMSABS
6. Warning Lamp Does Not Come On When Ignition Switch Is Turned On (Cont'd)
BR-73
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7. Warning Lamp Stays On When Ignition
Switch Is Turned On
=NBBR0113
1 INSPECTION START
ABS control unit inspection
SBR674E
©GO TO 2.
2 CHECK FUSE
Check 7.5A fuse No. 7. For fuse layout, refer to EL-16, ªPOWER SUPPLY ROUTINGº.
Is fuse OK?
Ye s©GO TO 3.
No©GO TO 8.
3 CHECK HARNESS CONNECTOR
Check ABS actuator and electric unit pin terminals for damage or bad connection of ABS actuator and electric unit harness
connector. Reconnect ABS actuator and electric unit harness connector. Then retest.
Does warning lamp stay on when ignition switch is turned ON?
Ye s©GO TO 4.
No©INSPECTION END
4 CHECK ABS ACTUATOR AND ELECTRIC UNIT GROUND CIRCUIT
Refer to ªABS ACTUATOR AND ELECTRIC UNIT GROUNDº in ªGround Circuit Checkº, BR-53.
Is ground circuit OK?
Ye s©GO TO 5.
No©Repair harness or connector.
TROUBLE DIAGNOSES FOR SYMPTOMSABS
7. Warning Lamp Stays On When Ignition Switch Is Turned On
BR-74
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5 CHECK ABS ACTUATOR AND ELECTRIC UNIT POWER SUPPLY CIRCUIT
1. Disconnect ABS actuator and electric unit connector.
2. Check voltage between ABS actuator and electric unit connector E111 (body side) terminal 15 and ground.
SBR495E
Does battery voltage exist when ignition switch is turned ON?
Ye s©GO TO 6.
No©Check the following.
If NG, repair harness or connector.
IHarness connector E111
IHarness for open or short between ABS actuator and electric unit and fuse
6 CHECK WARNING LAMP
1. Disconnect ABS actuator and electric unit connector.
2. Connect suitable wire between ABS actuator and electric unit connector E111 (body side) terminal 10 (2WD) or 21
(4WD) and ground.
SBR502E
Does the warning lamp deactivate?
Ye s©Replace ABS actuator and electric unit.
No©GO TO 7.
GI
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSES FOR SYMPTOMSABS
7. Warning Lamp Stays On When Ignition Switch Is Turned On (Cont'd)
BR-75