Page 1969 of 2395
Page 1970 of 2395

ENGINE LUBRICATION &
COOLING SYSTEMS
SECTION
LC
CONTENTS
ENGINE LUBRICATION SYSTEM..................................2
Precautions ..................................................................2
LIQUID GASKET APPLICATION PROCEDURE............2
Preparation ..................................................................2
SPECIAL SERVICE TOOLS........................................2
COMMERCIAL SERVICE TOOL..................................3
Lubrication Circuit ........................................................3
Oil Pressure Check......................................................4
Oil Pump ......................................................................5
REMOVAL AND INSTALLATION.................................5
DISASSEMBLY AND ASSEMBLY................................5
OIL PUMP INSPECTION............................................6
REGULATOR VALVE INSPECTION............................6
OIL FILTER...............................................................7
Oil Cooler .....................................................................7
REMOVAL AND INSTALLATION.................................7
INSPECTION.............................................................8
Service Data and Specifications (SDS).......................8
OIL PRESSURE........................................................8
REGULATOR VALVE.................................................8
OIL PUMP.................................................................8
ENGINE COOLING SYSTEM..........................................9
Precautions ..................................................................9
LIQUID GASKET APPLICATION PROCEDURE............9
Preparation ..................................................................9
SPECIAL SERVICE TOOLS........................................9
Cooling Circuit ...........................................................10
System Check............................................................ 11
CHECKING COOLING SYSTEM HOSES................... 11
CHECKING RADIATOR............................................ 11
CHECKING RADIATOR CAP.................................... 11
CHECKING COOLING SYSTEM FOR LEAKS............12
Water Pump ...............................................................12
REMOVAL AND INSTALLATION...............................12
REMOVAL...............................................................12
INSPECTION...........................................................14
INSTALLATION........................................................14
Thermostat .................................................................16
REMOVAL AND INSTALLATION...............................16
INSPECTION...........................................................16
Water Control Valve ...................................................17
REMOVAL AND INSTALLATION...............................17
INSPECTION...........................................................18
Radiator .....................................................................19
REMOVAL AND INSTALLATION...............................19
Cooling Fan (Crankshaft driven) ...............................20
REMOVAL AND INSTALLATION...............................20
INSPECTION...........................................................20
Refilling Engine Coolant ............................................20
Radiator (Aluminum type) ..........................................21
PREPARATION.......................................................21
DISASSEMBLY........................................................21
ASSEMBLY.............................................................22
INSPECTION...........................................................23
Overheating Cause Analysis .....................................24
Service Data and Specifications (SDS).....................25
THERMOSTAT........................................................25
WATER CONTROL VALVE.......................................25
RADIATOR..............................................................25
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Page 1971 of 2395

SEM164F
AEM080
Precautions
LIQUID GASKET APPLICATION PROCEDURENBLC00011. Use a scraper to remove all traces of old liquid gasket from
mating surfaces and grooves. Also, completely clean any oil
from these areas.
2. Apply a continuous bead of liquid gasket to mating surfaces.
(Use Genuine RTV silicone sealant Part No. 999MP-A7007
or equivalent.)
IFor oil pan, be sure liquid gasket diameter is 4.0 to 5.0 mm
(0.157 to 0.197 in).
IFor areas except oil pan, be sure liquid gasket diameter is 2.0
to 3.0 mm (0.079 to 0.118 in).
3. Apply liquid gasket around the inner side of bolt holes (unless
otherwise specified).
4. Assembly should be done within 5 minutes after coating.
5. Wait at least 30 minutes before refilling engine oil and engine
coolant.
Preparation
SPECIAL SERVICE TOOLSNBLC0002The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
ST25051001
(J25695-1)
Oil pressure gauge
NT050
ST25052000
(J25695-2)
Hose
NT559
Adapting oil pressure gauge to upper oil pan
WS39930000
(Ð)
Tube pressure
NT052
Pressing the tube of liquid gasket
ENGINE LUBRICATION SYSTEM
Precautions
LC-2
Page 1972 of 2395
COMMERCIAL SERVICE TOOLNBLC0040
Tool name Description
Deep socket
NT818
Removing and installing oil pressure switch
Deep socket 26 mm, 3/8 drive
Lubrication CircuitNBLC0003
SLC350BA
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ENGINE LUBRICATION SYSTEM
Preparation (Cont'd)
LC-3
Page 1973 of 2395
SLC351BA
SLC322B
SLC926
Oil Pressure CheckNBLC0004WARNING:
IBe careful not to burn yourself, as the engine and oil may
be hot.
IOil pressure check should be done in ªParking positionº.
1. Check oil level.
2. Disconnect oil pressure switch harness connector.
3. Remove oil pressure switch using a deep socket. (Commercial
service tool)
4. Install pressure gauge.
5. Start engine and warm it up to normal operating temperature.
6. Check oil pressure with engine running under no-load.
Engine speed
rpmApproximate discharge pressure
kPa (kg/cm2, psi)
Idle speed
2,000More than 98 (1.0, 14)
294 (3.0, 43)
If difference is extreme, check oil passage and oil pump
for oil leaks.
7. After the inspections, install the oil pressure switch as follows.
a. Remove the old sealant adhering to switch and engine.
ENGINE LUBRICATION SYSTEM
Lubrication Circuit (Cont'd)
LC-4
Page 1974 of 2395
b. Apply Genuine RTV silicone sealant Part No. 999MP-A7007 or
equivalent to the thread and tighten.
13 - 17 N´m (1.25 - 1.75 kg-m,9-12ft-lb)
Oil Pump
REMOVAL AND INSTALLATIONNBLC00051. Remove timing chain. Refer to EM-23, ªRemovalº.
2. Remove oil pump assembly.
IInspect the oil pump after removing it.
3. Reinstall any parts removed in reverse order of removal.
DISASSEMBLY AND ASSEMBLYNBLC0006
SLC323B
IWhen installing oil pump, apply engine oil to rotors.
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ENGINE LUBRICATION SYSTEM
Oil Pressure Check (Cont'd)
LC-5
Page 1975 of 2395

SLC324B
SLC932A
SLC933A
SLC934AB
OIL PUMP INSPECTIONNBLC0007IInstall oil pump with the groove of the inner rotor facing
the oil pump cover.
Using a feeler gauge, straightedge and micrometers, check the
following clearances:
Unit: mm (in)
Body to outer rotor radial clearance 1 0.114 - 0.200 (0.0045 - 0.0079)
Inner rotor to outer gear tip clearance
2Below 0.18 (0.0071)
Body to inner rotor axial clearance 3 0.030 - 0.070 (0.0012 - 0.0028)
Body to outer rotor axial clearance 4 0.050 - 0.110 (0.0020 - 0.0043)
Inner rotor to brazed portion of hous-
ing clearance 50.045 - 0.091 (0.0018 - 0.0036)
IIf the tip clearance (2) exceeds the limit, replace rotor set.
IIf body to rotor clearances (1, 3, 4, 5) exceed the limit,
replace oil pump body assembly.
SLC251B
REGULATOR VALVE INSPECTIONNBLC00081. Visually inspect components for wear and damage.
2. Check oil pressure regulator valve sliding surface and valve
spring.
3. Coat regulator valve with engine oil. Check that it falls
smoothly into the valve hole by its own weight.
If damaged, replace regulator valve set or oil pump body.
ENGINE LUBRICATION SYSTEM
Oil Pump (Cont'd)
LC-6
Page 1976 of 2395
SLC935AA
4. Check regulator valve to oil pump body clearance.
Clearance:
6 : 0.040 - 0.097 mm (0.0016 - 0.0038 in)
If it exceeds the limit, replace oil pump body.
ALC094
OIL FILTERNBLC0009The oil filter is a small, full-flow cartridge type and is provided with
a relief valve.
IUse Tool specified in MA-18 for changing oil filter.
Oil Cooler
REMOVAL AND INSTALLATIONNBLC0036
SLC332B
1. Drain engine oil and coolant.
IDo not spill coolant on the drive belt.
2. Remove oil cooler.
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ENGINE LUBRICATION SYSTEM
Oil Pump (Cont'd)
LC-7