Page 1065 of 2395
4 CHECK FUEL TANK VACUUM RELIEF VALVE
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
SEF427N
SEF943S
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi)
Vacuum:
þ6.0 to þ3.3 kPa (þ0.061 to þ0.034 kg/cm
2, þ0.87 to þ0.48 psi)
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG
OK©GO TO 5.
NG©Replace fuel filler cap with a genuine one.
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-530
Page 1066 of 2395
5 INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely.
SEF983Y
SEF916U
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II©GO TO 6.
Models without CON-
SULT-II©GO TO 7.
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DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-531
Page 1067 of 2395
6 CHECK FOR EVAP LEAK
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªEVAP SYSTEM CLOSEº of ªWORK SUPPORTº mode with CONSULT-II.
3. Touch ªSTARTº and apply pressure into the EVAP line until the pressure indicator reaches the middle of the bar graph.
NOTE:
INever use compressed air or a high pressure pump.
IDo not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to ªEVAPORATIVE EMISSION LINE DRAWINGº, EC-36.
SEF200U
OK or NG
OK©GO TO 8.
NG©Repair or replace.
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-532
Page 1068 of 2395

7 CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch ªOFFº.
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts until the end of
test.)
SEF598U
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12V until the end of test.)
SEF599U
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
INever use compressed air or a high pressure pump.
IDo not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to ªEVAPORATIVE EMISSION LINE DRAWINGº, EC-36.
SEF200U
OK or NG
OK©GO TO 8.
NG©Repair or replace.
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DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-533
Page 1069 of 2395

8 CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Check thatAandCare not clogged by blowing air intoBwithA, and thenCplugged.
SEF829T
5. In case of NG in items2-4,replace the parts.
NOTE:
IDo not disassemble water separator.
OK or NG
OK©GO TO 9.
NG©Replace water separator.
9 CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT
Refer to ªDTC Confirmation Procedureº, EC-375.
OK or NG
OK©GO TO 10.
NG©Repair or replace EVAP canister vent control valve and O-ring or harness/connector.
10 CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister?
SEF596U
YesorNo
Ye s©GO TO 11.
No (With CONSULT-II)©GO TO 13.
No (Without CONSULT-
II)©GO TO 14.
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-534
Page 1070 of 2395

11 CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)©GO TO 13.
OK (Without CONSULT-
II)©GO TO 14.
NG©GO TO 12.
12 DETECT MALFUNCTIONING PART
Check the following.
IEVAP canister for damage
IEVAP hose between EVAP canister and water separator for clogging or poor connection
©Repair hose or replace EVAP canister.
13 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform ªPURG VOL CONT/Vº in ªACTIVE TESTº mode.
4. Touch ªQuº on CONSULT-II screen to increase ªPURG VOL CONT/Vº opening to 100.0%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
SEF984Y
OK or NG
OK©GO TO 16.
NG©GO TO 15.
14 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK©GO TO 17.
NG©GO TO 15.
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DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-535
Page 1071 of 2395
15 CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to ªVacuum Hose Drawingº, EC-26.
OK or NG
OK (With CONSULT-II)©GO TO 16.
OK (Without CONSULT-
II)©GO TO 17.
NG©Repair or reconnect the hose.
16 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine.
2. Perform ªPURG VOL CONT/Vº in ªACTIVE TESTº mode with CONSULT-II. Check that engine speed varies according
to the valve opening.
SEF985Y
OK or NG
OK©GO TO 18.
NG©GO TO 17.
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-536
Page 1072 of 2395
17 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions.
SEF986Y
SEF334X
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions.
SEF986Y
SEF335X
OK or NG
OK©GO TO 18.
NG©Replace EVAP canister purge volume control solenoid valve.
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DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK)
Diagnostic Procedure (Cont'd)
EC-537