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FRONT DOOR GLASS AND REGULATORGW-15
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FRONT DOOR GLASS AND REGULATOR
Removal and InstallationINFOID:0000000003775956
FRONT DOOR GLASS
Removal
1. Remove the front door finisher. Refer to INT-11, "Removal and Installation".
2. Position aside the vapor barrier.
3. Remove the hole cover over rear glass bolt.
4. Temporarily reconnect the power window switch.
5. Operate the power window main switch to raise/lo wer the door window until the glass bolts can be seen.
6. Remove the glass bolts.
7. While holding the front door glass, raise it at the rear end and pull the glass out of the sash toward the outside of the door.
Installation
Installation is in the reverse order of removal.
1. Door glass run 2. Door glass3. Front door glass regulator assembly
WIIA0941E
LIIA1687E
Glass bolts: 6.1 N·m (0.62 kg-m, 54 in-lb)
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GW-16
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FRONT DOOR GLASS AND REGULATOR
NOTE:
If any of the following work has been done, reset the power window motor limit switch.
• Removal and installation of the regulator assembly.
• Removal and installation of the power window motor from the regulator.
• Installation of a new glass window.
• Installation of a new glass run.
Check the label on the power window motor for the part number. If the power window motor part number
matches one of the following, the motor must be removed from the regulator and the limit switch reset using
the “INSTALLATION WITHOUT RESET SWITCH” procedure in “FRONT DOOR GLASS REGULATOR
ASSEMBLY”.
• 80730-ZT01A
• 80731-ZT01A
• 80730-ZM70B
• 80731-ZM70B
If the power window motor part number does not match one of the part numbers above, the limit switch can be
reset in the vehicle using the “INSTA LLATION WITH RESET SWITCH” procedure.
NOTE:
• The label can be checked with the power window motor in the vehicle by using a mirror.
• Some of the power window motors with the part num bers above may appear to have a reset switch, but it will
not reset the limit switch.
Fitting Inspection
• Check that the glass is securely fit into the glass run groove.
• Lower the glass slightly [approximately 10 to 20 mm (0 .39 to 0.79 in)] and check that the clearance to the
sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts, guide
rail bolts, and glass and guide rail bolts to correct the glass position.
FRONT DOOR GLASS REGULATOR
Removal
1. Remove the front door finisher. Refer to INT-11, "Removal and Installation".
2. Position the aside the vapor barrier.
3. Remove the hole cover over rear glass bolt.
4. Temporarily reconnect the power window switch.
5. Operate the power window main switch to raise/ lower the door window until the glass bolts can be seen.
6. Remove the glass bolts.
7. Raise the front door glass and hold it in place with suitable tool.
8. Disconnect the harness connector fr om the regulator assembly.
9. Remove the bolts and the regulator assembly.
Disassembly And Assembly
Remove the regulator motor from the regulator assembly.
Inspection After Removal
Check the regulator assembly for the following items. If a malfunc-
tion is detected, replace or grease it.
• Wire wear
• Regulator deformation
• Grease condition for each sliding part
The arrows in the figure show the application points of the body
grease.
SETTING AFTER INSTALLATION
Installation
If any of the following work has been done, reset the power window motor limit switch.
• Removal and installation of the regulator assembly.
LIIA0670E
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FRONT DOOR GLASS AND REGULATORGW-17
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• Removal and installation of the power window motor from the regulator.
• Installation of a new glass window.
• Installation of a new glass run.
Check the label on the power window motor for the part number. If the power window motor part number
matches one of the following, the limit switch must be reset using the “INSTALLATION WITHOUT RESET
SWITCH” procedure.
• 80730-ZT01A
• 80731-ZT01A
• 80730-ZM70B
• 80731-ZM70B
If the power window motor part number does not match one of the part numbers above, the limit switch must
be reset using the “INSTALLATION WITH RESET SWITCH” procedure.
NOTE:
Some of the power window motors with the part num bers above may appear to have a reset switch, but it will
not reset the limit switch.
INSTALLATION WITHOUT RESET SWITCH - (Motors listed above)
Check the label on the power window motor for the pa rt number. If the power window motor part number does
not match one of the above, use the “INSTALLATION WITH RESET SWITCH” procedure.
NOTE:
Some of the power window motors may appear to have a re set switch, but it will not reset the limit switch.
1. Connect the door harness connector to the power window motor, and rotate the motor more than 5 turns
in the glass raising (up) direction.
2. Install the power window motor onto the regulator.
3. Install the regulator assembly into the door and secure regulator assembly with the nuts and bolt.
4. Install the glass into the door and align with the regulator, then install the glass bolts.
5. Raise the glass to the top position. CAUTION:
Do not operate the glass automatical ly to raise the glass to the top.
6. Reposition the vapor barrier.
7. Install the front door finisher panel. Refer to INT-11, "
Removal and Installation".
INSTALLATION WITH RESET SWITCH - (Motors not listed above)
1. Install the power window motor onto the regulator.
2. Install the regulator assembly into the door and secure regulator assembly with the nuts and bolt.
3. Connect the door harness connector to the power window motor.
4. Install the glass into the door and align with the regulator, then install the glass bolts.
Power Window Motor Up Direction
• LH motor rotate counterclockwise
• RH motor rotate clockwise
Regulator assembly nuts
and bolt : 7.5 N·m (0.77 kg-m, 66 in-lb)
Glass bolts : 6.1 N·m (0.62 kg-m, 54 in-lb)
Regulator assembly nuts
and bolt : 7.5 N·m (0.77 kg-m, 66 in-lb)
Glass bolts : 6.1 N·m (0.62 kg-m, 54 in-lb)
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FRONT DOOR GLASS AND REGULATOR
5. Reset the limit switch.a. Raise the glass to the top position.
b. While pressing and holding the reset switch, lower the glass
to the bottom position.
c. Release the reset switch. Verify that the reset switch returns
to the original position, if not, pull the switch using suitable tool.
d. Raise the glass to the top position.
CAUTION:
Do not operate the glass automatically to raise the glass to
the top position.
6. Reposition the vapor barrier.
7. Install the front door finisher panel. Refer to INT-11, "
Removal
and Installation".
SIIA0347E
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REAR DOOR GLASS AND REGULATORGW-19
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REAR DOOR GLASS AND REGULATOR
Removal and InstallationINFOID:0000000003775957
REAR DOOR GLASS
Removal
1. Remove the rear door finisher. Refer to INT-11, "Removal and Installation".
2. Position the vapor barrier aside.
3. Temporarily reconnect the power window switch.
4. Operate the power window switch to raise/lower the door win- dow until the glass bolts can be seen.
5. Remove the glass run from the partition glass.
6. Remove the partition sash bolt (lower) and screw (upper) to remove the sash.
7. Remove the glass bolts and glass.
Installation
Installation is in the reverse order of removal.
Fitting Inspection
• Check that the glass is securely fit into the glass run groove.
• Lower the glass slightly [approximately 10 to 20 mm (0 .39 to 0.79 in)], and check that the clearance to the
sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts, guide
rail bolts, and glass and carrier plate bolts to correct the glass position.
REAR DOOR GLASS REGULATOR
WIIA0942E
SIIA0290E
Glass bolts : 6.1 N·m (0.62 kg-m, 54 in-lb)
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REAR DOOR GLASS AND REGULATOR
Removal
1. Remove the rear door finisher. Refer to INT-11, "Removal and Installation".
2. Position aside the vapor barrier.
3. Temporarily reconnect the power window switch.
4. Operate the power window switch to raise/lower the door win- dow until the glass bolts can be seen.
5. Remove the glass bolts.
6. Raise the glass and hold in place with suitable tool.
7. Remove the bolts, and the regulator and guide channel.
8. Disconnect the connector from the regulator assembly.
Inspection after removal
Check the regulator assembly for the following items. If a malfunction is detected, replace or grease it.
• Gear wear
• Regulator deformation
• Spring damage
• Grease condition for each sliding part
Installation
1. Connect the harness connector to the regulator assembly and install the regulator and guide channel.
SIIA0290E
SIIA0291E
SIIA0291E
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2. Install the glass from outside to ensure that it is in both the front and rear glass channels. Tighten glass bolts to the specified
torque.
3. Reposition the vapor barrier.
4. Install the rear door finisher. Refer to INT-11, "
Removal and
Installation".
Glass bolts
: 6.1 N·m (0.62 kg-m, 54 in-lb)
SIIA0290E
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SIDE WINDOW GLASS
SIDE WINDOW GLASS
Removal and InstallationINFOID:0000000003775958
REMOVAL
1. Remove the luggage side finisher lower and upper. Refer to INT-19, "Removal and Installation".
2. Disconnect the rear side window motor harness.
3. Remove the rear side window motor mounting bolts.
4. Remove the rear side window front mounting nuts.
INSTALLATION
1. Install the glass from outside to insure that it is even with the top and bottom of the opening. Tighten rear
side window front mounting nuts to the specified torque.
2. Install rear side window motor mounting bolts. Tighten rear side window latch mounting bolts to the speci-
fied torque.
3. Connect the rear side window motor harness.
4. Install rear pillar upper and lower finisher. Refer to INT-19, "
Removal and Installation".
1. Rear side window glass2. Rear side window motor 3. Weatherstrip
4. Inner panel 5. Outer panel
LIIA0965E
Glass mounting nuts : 4.2 N·m (0.43 kg-m, 37 in-lb)
Motor mounting bolts : 5.6 N·m (0.57 kg-m, 49 in-lb)
Revision: December 20092009 QX56