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ADP-3
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RECLINING SENSOR .................................... ....76
Description .......................................................... ....76
Component Function Check ..................................76
Diagnosis Procedure ..............................................76
LIFTING SENSOR (FRONT) ..............................78
Description .......................................................... ....78
Component Function Check ..................................78
Diagnosis Procedure ..............................................78
LIFTING SENSOR (REAR) ................................80
Description .......................................................... ....80
Component Function Check ..................................80
Diagnosis Procedure ..............................................80
TILT SENSOR ....................................................82
Description .......................................................... ....82
Component Function Check ..................................82
Diagnosis Procedure ..............................................82
PEDAL ADJUSTING SENSOR ..........................84
Description .......................................................... ....84
Component Function Check ..................................84
Diagnosis Procedure ..............................................84
MIRROR SENSOR .............................................86
DRIVER SIDE ........................................................ ....86
DRIVER SIDE : Description ....................................86
DRIVER SIDE : Component Function Check ........86
DRIVER SIDE : Diagnosis Procedure ....................86
PASSENGER SIDE ...................................................88
PASSENGER SIDE : Description ....................... ....88
PASSENGER SIDE :
Component Function Check ..................................
88
PASSENGER SIDE : Diagnosis Procedure ...........88
SLIDING MOTOR ...............................................90
Description .......................................................... ....90
Component Function Check ..................................90
Diagnosis Procedure ..............................................90
RECLINING MOTOR ..........................................92
Description .......................................................... ....92
Component Function Check ..................................92
Diagnosis Procedure ..............................................92
LIFTING MOTOR (FRONT) ................................94
Description .......................................................... ....94
Component Function Check ..................................94
Diagnosis Procedure ..............................................94
LIFTING MOTOR (REAR) ..................................96
Description .......................................................... ....96
Component Function Check ..................................96
Diagnosis Procedure ..............................................96
TILT MOTOR ......................................................98
Description .......................................................... ....98
Component Function Check ..................................98
Diagnosis Procedure ..............................................98
PEDAL ADJUSTING MOTOR ........................100
Description ........................................................... ..100
Component Function Check ................................100
Diagnosis Procedure ............................................100
DOOR MIRROR MOTOR ................................102
Description .............................................................102
Component Function Check ..................................102
Diagnosis Procedure .............................................102
Component Inspection ...........................................104
SEAT MEMORY INDICATOR LAMP ..............105
Description .............................................................105
Component Function Check ................................105
Diagnosis Procedure ............................................105
Component Inspection ...........................................106
ECU DIAGNOSIS .......................................107
DRIVER SEAT CONTROL UNIT ....................107
Reference Value .................................................. ..107
Wiring Diagram ......................................................112
Fail Safe ................................................................126
DTC Index .............................................................127
AUTOMATIC DRIVE POSITIONER CON-
TROL UNIT ......................................................
128
Reference Value ....................................................128
Wiring Diagram ......................................................131
BCM (BODY CONTROL MODULE) ...............146
Reference Value ....................................................146
Terminal Layout .....................................................148
Physical Values .....................................................148
Wiring Diagram ......................................................154
SYMPTOM DIAGNOSIS ............................159
ADP SYSTEM SYMPTOMS ............................159
Symptom Table ................................................... ..159
NORMAL OPERATING CONDITION .............161
Description .............................................................161
PRECAUTION ............................................162
PRECAUTIONS ...............................................162
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
162
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
162
Precaution for Work ...............................................163
PREPARATION .........................................164
PREPARATION ...............................................164
Special Service Tool ............................................ ..164
Commercial Service Tool ......................................164
ON-VEHICLE REPAIR ...............................165
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ADP-4
DRIVER SEAT CONTROL UNIT .....................165
Removal and Installation ..................................... ..165
AUTOMATIC DRIVE POSITIONER CON-
TROL UNIT ......................................................
166
Removal and Installation ..................................... ..166
SEAT MEMORY SWITCH ...............................167
Removal and Installation ..................................... ..167
DOOR MIRROR REMOTE CONTROL
SWITCH ............................................................
168
Removal and Installation ...................................... .168
PEDAL ADJUSTING MOTOR ..........................169
Removal and Installation ...................................... .169
TILT SWITCH ...................................................170
Removal and Installation ...................................... .170
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DIAGNOSIS AND REPAIR WORKFLOWADP-5
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000003775491
WORK FLOW
DETAILED FLOW
ALKIA0538GB
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ADP-6
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
1. GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred).
>> GO TO 2
2. CHECK DTC WITH AUTOMATIC DRIVE POSITIONER SYSTEM
Check “Self Diagnostic Result” with CONSULT-III.
Refer to ADP-127, "DTC Index"
.
Is any symptom described and any DTC is displayed?
Symptom is described, DTC is displayed.>>GO TO 3
Symptom is not described, DTC is displayed.>>GO TO 7
Symptom is described, DTC is not displayed.>>GO TO 4
3. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
>> GO TO 7
4. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
>> GO TO 5
5. CHECK NORMAL OPERATING CONDITION
Check normal operating condition. Refer to ADP-161, "Description"
.
Is the incident normal operation?
YES >> Inspection End.
NO >> GO TO 6
6. PERFORM BASIC INSPECTION
Isolate the malfunctioning point with the basic inspection. Refer to ADP-8, "Preliminary Check"
.
>> GO TO 8
7. PERFORM DTC CONFIRMATION PROCEDURE
Perform the confirmation procedure for the detected DTC.
Is the DTC displayed?
YES >> GO TO 9
NO >> Check intermittent incident. Refer to GI-38, "Intermittent Incident"
.
8. PERFORM COMPONENT FUNCTION CHECK
Perform the component function check for the isolated malfunctioning point.
>> GO TO 9
9. DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Isolate the malfunctioning point by performing the di agnosis procedure relevant to the symptom during the
component diagnosis.
>> GO TO 10
10. REPAIR OR REPLACE
Repair or replace the malfunctioning part.
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DIAGNOSIS AND REPAIR WORKFLOWADP-7
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>> GO TO 11
11 . FINAL CHECK
Perform the DTC confirmation procedure (if DTC is detected) or component function check (if no DTC is
detected) again, and then check that the malfunction can be repaired securely.
Are all malfunctions corrected?
YES >> Inspection End.
Symptom is detected.>> GO TO 4
DTC is detected.>> GO TO 7
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ADP-8
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
Preliminary CheckINFOID:0000000003775492
1. FOREIGN OBJECTS
Check the following:
objects on or behind the seats that could cause binding
objects under the seats that may be interfering with the seat’s moving parts
objects under pedals that may interfere with movement
Are there any foreign objects that could be causing interference?
YES >> Remove objects.
NO >> GO TO 2
2. WIRING CONNECTIONS
1. Disconnect harness connectors.
2. Check terminals for damage or loose connections.
3. Reconnect harness connectors.
Are any connectors damaged or loose?
YES >> Repair or replace damaged parts.
NO >> GO TO 3
3. POWER AND GROUND
Check power supply and ground circuits for control unit. Refer to ADP-47, "DRIVER SEAT CONTROL UNIT :
Diagnosis Procedure".
Is the inspection result normal?
YES >> Refer to ADP-127, "DTC Index".
NO >> Repair or replace as necessary.
Special Repair RequirementINFOID:0000000003775493
Refer to Owner’s Manual for Automatic Drive Positioner system operating instructions.
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PRE-INSPECTION FOR DIAGNOSTICADP-9
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Basic InspectionINFOID:0000000004055281
1. CHECK POWER SUPPLY AND DROUND CIRCUIT
Check the power supply and ground circuit as shown below.
Driver seat control unit: Refer to ADP-47, "DRIVER SEAT CONTROL UNIT : Diagnosis Procedure"
.
Automatic drive positioner control unit: Refer to ADP-47, "AUTOMATIC DRIVE POSITIONER CONTROL
UNIT : Diagnosis Procedure".
Is the inspection result normally?
YES >> GO TO 2
NO >> Repair or replace the malfunctioning part.
2. CHECK MANUAL FUNCTION
Check the manual function operati ons by operating the relevant switches as shown below.
Seat (slide, reclining, lifting front, lifting rear)
Pedal assembly (forward, backward)
Steering wheel (upward, downward)
Door mirror
Do all manual functions operate normally?
YES >> GO TO 3
NO (Seat, pedal, door mirror)>>Go to SYMPTOM 1, refer to ADP-159, "Symptom Table"
. And, GO TO 4 if
the result of SYMPTOM 1 is OK.
3. CHECK MEMORY FUNCTION 1
Register the seat positions (refer to Owner’s Manual) and check that all parts of the seat, pedals, steering
wheel and door mirrors move to their memory positions correctly.
Are the operations normal?
YES >> Check each malfunction according to the instruction of the SYMPTOM 4, refer to ADP-159,
"Symptom Table".
No (memory indicator operates normally)>> Go to SYMPTOM 2, refer to ADP-159, "Symptom Table"
.
No (memory indicator does not operate normally either)>> GO TO 5
4. CHECK MEMORY FUNCTION 2
Register the seat positions (refer to Owner’s Manual) and check that all parts of the seat, pedals, steering
wheel and door mirrors move to their memory positions correctly.
Are the operations normal?
YES >> Check intermittent incident. Refer to GI-38, "Intermittent Incident".
NO >> GO TO 7
5. CHECK SEAT MEMORY SW ITCH/MEMORY INDICATOR
Check the seat memory switch/memory switch indicator of the SYMPTOM 5, refer to ADP-159, "Symptom
Table".
Is the inspection result normal?
YES >> GO TO 6
NO >> Repair or replace the malfunctioning part.
6. CHECK OPERATION CONDITION
Check the memory operation conditions (refer to ADP-12, "AUTOMATIC DRIVE POSITIONER SYSTEM :
System Description").
Are all operation conditions fulfilled?
YES >> Go to SYMPTOM 6, refer to ADP-159, "Symptom Table".
NO >> Fulfill the operation conditions. Refer to ADP-12, "AUTOMATIC DRIVE POSITIONER SYSTEM :
System Description".
7. CHECK MECHANISM
Check for the following.
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ADP-10
< BASIC INSPECTION >
PRE-INSPECTION FOR DIAGNOSTIC
Mechanism deformation or pinched foreign materials.
Interference with other parts because of poor installation.
Is any malfunction present in the relevant parts?
YES >> Go to SYMPTOM 3, refer to ADP-159, "Symptom Table".
NO >> Repair or replace the malfunctioning part.
Revision: December 20092009 QX56