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TRANSMISSION ASSEMBLYTM-217
< REMOVAL AND INSTALLATION >
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REMOVAL
CAUTION:
When removing the A/T assembly from engine, firs t remove the crankshaft position sensor (POS) from
the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the negative battery terminal.
2. Remove engine cover using power tool.
3. Remove A/T fluid indicator.
4. Remove under covers using power tool (if equipped).
5. Remove exhaust front tube and center muffler using power tool. Refer to EX-6, "Removal and Installa-
tion".
6. Remove propeller shafts. Refer to DLN-186, "Removal and Installation"
(front) and DLN-196, "Removal
and Installation" (rear).
7. Disconnect A/T shift selector cable. Refer to TM-196, "A/T Shift Selector Removal and Installation"
.
1. A/T fluid indicator pipe 2. A/T fluid indicator 3. O-ring
4. Transmission assembly 5. Fluid cooler tube 6. Copper washer
7. A/T cross member 8. Insulator
AWDIA0548GB
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TM-218
< REMOVAL AND INSTALLATION >
TRANSMISSION ASSEMBLY
8. Remove crankshaft position sensor (POS) from A/T assembly.CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings or fo reign material to get on the
sensor front edge magnetic area.
Do not place in an area affected by magnetism.
9. Remove A/T fluid cooler tubes from A/T assembly.
10. Remove dust cover from converter housing.
11. Turn crankshaft, and remove the four bolts for drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
12. Support A/T assembly using transmission jack and Tool. CAUTION:
When setting the transmission jack, be careful not to allow it to collide against the drain plug.
NOTE:
The actual special service tool may differ from tool shown.
13. Remove cross members using power tool.
14. Tilt the transmission slightly to keep the cl earance between body and transmission, then disconnect air
breather hose from A/T fluid indicator pipe. Refer to TM-197, "4WD : Removal and Installation"
.
15. Disconnect the following. Neutral 4 low switch
Wait detection switch
Transfer motor connector
A/T assembly connector
Transfer control device connector
ATP switch connector
Transfer terminal cord assembly connector
16. Remove air breather hose assembly. Refer to TM-197, "4WD : Removal and Installation"
.
17. Remove A/T fluid indicator pipe.
18. Plug any openings such as the fluid charging pipe hole.
19. Remove A/T assembly to engine bolts using power tool.
20. Remove A/T assembly with transfer from vehicle. CAUTION:
Secure torque converter to prevent it from dropping.
Secure A/T assembly to transmission jack.
21. Remove transfer from A/T assembly. Refer to DLN-141,
"Removal and Installation".
LCIA0334E
LCIA0335E
Tool number : — (J-47002)
SCIA2203E
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TRANSMISSION ASSEMBLYTM-219
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INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to check distance A to ensure it is within specifications.
INSTALLATION
Installation of the remaining components is in the revers e order of removal, while paying attention to the fol-
lowing:
When installing transmission to the engine, attach the bolts as shown.
CAUTION:
When replacing an engine or transmission you must make sure the dowels are installed correctly during re-assembly.
Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drivetrain components.
NOTE:
*: No.2 bolt also secures air breather vent.
Align the positions of bolts for dr ive plate with those of the torque
converter, and temporarily tighten the bolts. Then tighten the bolts
with the specified torque. Refer to TM-216, "Removal and Installa-
tion (4WD)".
CAUTION:
When turning crankshaft, turn it clockwise as viewed from the
front of the engine.
After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission rotates
freely without binding.
Install crankshaft position sensor (POS).
After completing installation, check fluid leakage, fluid level, and the positions of A/T. Refer to TM-179, "Checking the A/T Fluid (ATF)"
, TM-195, "Checking of A/T Position"
and TM-195, "Adjustment of A/T Position".
Distance A : 24.0 mm (0.94 in) or more
SAT017B
Transmission to engine bolts : 113 N·m (12 kg-m,
83 ft-lb)
LCIA0371E
LCIA0335E
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TM-220
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
DISASSEMBLY AND ASSEMBLY
OVERHAUL
ComponentINFOID:0000000004187486
WCIA0661E
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OVERHAULTM-221
< DISASSEMBLY AND ASSEMBLY >
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1. O-ring 2. Oil pump cover 3. O-ring
4. Oil pump housing 5. Self-sealing bolts 6. Torque converter
7. Converter housing 8. Oil pump housing oil seal 9. Bearing race
10. Needle bearing 11. O-ring 12. Front carrier assembly
13. Needle bearing 14. Snap ring 15. Front sun gear
16. 3rd one-way clutch 17. Snap ring 18. Bearing race
19. Needle bearing 20. Seal ring 21. Input clutch assembly
22. Needle bearing 23. Rear internal gear 24. Brake band
25. Mid carrier assembly 26. Needle bearing 27. Bearing race
28. Rear carrier assembly 29. Needle bearing 30. Mid sun gear
31. Seal ring 32. Rear sun gear 33. 1st one-way clutch
34. Snap ring 35. Needle bearing 36. High and low reverse clutch hub
37. Snap ring 38. Bearing race 39. Needle bearing
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TM-222
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
1. Needle bearing 2. Bearing race 3. High and low reverse clutch assembly
4. Needle bearing 5. Direct clutch assembly 6. Reverse brake dish plate
7. Reverse brake dish plate 8. Reverse brake driven plate 9. N-spring
10. Reverse brake drive plate 11. Reverse brake retaining plate 12. Snap ring
13. D-ring 14. D-ring 15. Reverse brake piston
16. Return spring 17. Spring retainer 18. Snap ring
SCIA7001E
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OVERHAULTM-223
< DISASSEMBLY AND ASSEMBLY >
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2WD
1. Rear oil seal 2. Bracket 3. Bracket
4. Adapter case 5. Parking actuator support 6. Parking pawl
7. Return spring 8. Pawl shaft 9. Self-sealing bolt
10. Seal ring 11. Needle bearing 12. Gasket
13. Output speed sensor 14. Parking gear 15. Output shaft
AWDIA0027GB
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TM-224
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
4WD
16. Bearing race 17. Needle bearing 18. Manual plate
19. Parking rod 20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal ring 27. Snap ring
28. Return spring 29. O-ring 30. Servo assembly
31. Snap ring 32. Sub-harness 33. Control valve with TCM
34. Bracket 35. A/T fluid temperature sensor 2 36. A/T assemblt harness connector
37. O-ring 38. Retaining pin 39. Transmission case
*: Apply Genuine Anaerobic Liquid Gasket or equivalent.
Revision: December 20092009 QX56