2006 MERCEDES-BENZ SPRINTER Service Manual

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Page 1705 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual Fig. 20 FUEL TANK ASSEMBLY
1 - Strap Bolts (2)
2 - Hose (not with all engines)
3 - Fuel Outlet Line
4 - Fuel Return Line
5 - Plug
6 - Fuel Tank
7 - Tank Straps (2)8 - Nuts (2)
9 - Filler Tube
10 - Ven

Page 1706 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual REMOVAL
(1) Drain diesel fuel from tank. Refer to Standard
Procedure Ð Draining Fuel Tank Ð Diesel.
(2) Disconnect fuel fill and vent lines from body.
(3) Raise and support vehicle.
(4) Support tank

Page 1707 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual INSTALLATION
(1) If fuel cooler lines (Fig. 27) are to be installed,
use special pliers #9539 (Fig. 28).
(2) If fuel tank is to be replaced, install fuel pump
module into tank. Refer to Fuel Pump Modu

Page 1708 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (5) Connect fuel pump module electrical connector
at top of tank.
(6) Connect fuel supply and return lines.
(7) Continue raising tank while guiding fill hose
into body. Raise tank until positioned snu

Page 1709 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual FUEL LEVEL SENDING UNIT /
SENSOR
DESCRIPTION
The fuel gauge sending unit (fuel level sensor) is
attached to the side of the fuel pump module (Fig.
29). The sending unit consists of a float, an arm, an

Page 1710 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual a variable resistor track (card).
REMOVAL
The fuel level sending unit (fuel level sensor) and
float assembly is located on the side of the fuel pump
module (4) (Fig. 30).
(1) Remove fuel pump module f

Page 1711 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual WATER IN FUEL SENSOR
DESCRIPTION
The water in fuel sensor (WIF) is located in the
fuel filter housing (Fig. 32). The sensor detects the
presence of water in the fuel. If water is present in
the fuel a

Page 1712 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual FUEL INJECTION
TABLE OF CONTENTS
page page
ACCELERATOR PEDAL POSITION SENSOR
DESCRIPTION.........................32
REMOVAL.............................32
INSTALLATION.........................32
BOOST

FUEL INJECTION
TABLE OF CONTENTS
page page
ACCELERATOR PEDAL POSITION SENSOR
DESCRIPTION.........................32
REMOVAL.............................32
INSTALLATION.........................32
BOOST PRESSURE SENSOR
DESCRIPTION.........................33
OPERATION...........................33
DIAGNOSIS AND TESTING - BOOST
PRESSURE SENSOR..................33
REMOVAL.............................33
INSTALLATION.........................33
CAMSHAFT POSITION SENSOR
DESCRIPTION.........................33
OPERATION...........................34
REMOVAL.............................34
INSTALLATION.........................34
CRANKSHAFT POSITION SENSOR
DESCRIPTION.........................35
OPERATION...........................35
REMOVAL.............................35
INSTALLATION.........................35
FUEL INJECTOR
DESCRIPTION
FUEL INJECTOR......................35
OPERATION...........................36
STANDARD PROCEDURE
STANDARD PROCEDURE - INJECTOR
CLASSIFICATION.....................37
CLEANING FUEL INJECTORS............38
REMOVAL.............................38
INSTALLATION.........................39
FUEL PRESSURE SENSOR
DESCRIPTION.........................39
OPERATION...........................39REMOVAL.............................39
INSTALLATION.........................40
FUEL PRESSURE SOLENOID
DESCRIPTION.........................40
OPERATION...........................40
STANDARD PROCEDURE - FUEL PRESSURE
SOLENOID TEST......................41
REMOVAL.............................41
INSTALLATION.........................41
FUEL TEMPERATURE SENSOR
DESCRIPTION.........................42
OPERATION...........................42
REMOVAL.............................42
INSTALLATION.........................42
INTAKE AIR TEMPERATURE SENSOR
DESCRIPTION.........................42
OPERATION...........................43
REMOVAL.............................43
INSTALLATION.........................43
INTAKE AIR PRESSURE SENSOR
DESCRIPTION.........................43
OPERATION...........................43
REMOVAL.............................43
INSTALLATION.........................44
MANIFOLD AIR FLOW (MAF) SENSOR
DESCRIPTION.........................44
OPERATION...........................44
REMOVAL.............................44
INSTALLATION.........................45
O2 SENSOR
DESCRIPTION.........................45
OPERATION...........................45
REMOVAL.............................48
INSTALLATION.........................48
VAFUEL INJECTION 14 - 31

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