2006 MERCEDES-BENZ SPRINTER Service Manual

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Page 777 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual DISASSEMBLY DISASSEMBLY - SINGLE REAR WHEEL (1) Remove differential cover bolts and remove cover (Fig. 33). (2) Remove upper differential side gear (1) and shim (2) (Fig. 34).(3) Remove first set of d

Page 778 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (5) Remove lower differential side gear (1) and shim (Fig. 37). DISASSEMBLY - DUAL REAR WHEEL (1) Remove differential cover bolts and remove cover (Fig. 38).(2) Remove upper differential side gear (1)

Page 779 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (4) Remove lower differential side gear (1) and shim (Fig. 41). ASSEMBLY ASSEMBLY - SINGLE REAR WHEEL (1) Install lower differential side gear (1) and shim (Fig. 42).(2) Install first differential pin

Page 780 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (4) Install upper differential side gear (1) and shim (2) (Fig. 45). (5) Install differential cover with location numbers (1) on differential case (2) aligned (Fig. 46).(6) Install differential cover

Page 781 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual ASSEMBLY - DUAL REAR WHEEL (1) Install lower differential side gear (1) and shim (Fig. 48). (2) Install first differential pinions gears (2) with spherical washers (3) and cross shaft (1) (Fig. 49).(3

Page 782 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (5) Install differential cover (2) bolts (1) and tighen to 45 N´m (33 ft. lbs.) (Fig. 52). INSTALLATION (1) Spread the differential housing (1). CAUTION: Never spread over 0.3 mm (0.011 in). If the h

Page 783 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual BEARINGS - DIFFERENTIAL CASE REMOVAL (1) Remove differential bearings with Puller C-293-PA (1), Plug C-293-3 (2) and four Adapters C-293-37 (3) (Fig. 55). INSTALLATION (1) Set differential on Plug C-2

Page 784 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual SEAL - PINION REMOVAL (1) Remove wheels. (2) Push back brake pads and release hand brake. NOTE: If it is not possible to spin rear axle shafts manually, detach rear brake cables. (3) Drain rear axle o
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