2006 MERCEDES-BENZ SPRINTER Service Manual

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Page 1825 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual HYDRAULIC FLOW IN DRIVE - FIFTH TO FOURTH GEAR TRANSITION
21 - 82 AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATIONVA

Page 1826 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual HYDRAULIC FLOW IN DRIVE - FOURTH TO THIRD GEAR TRANSITION
VAAUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION 21 - 83

Page 1827 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual HYDRAULIC FLOW IN DRIVE - THIRD TO SECOND GEAR TRANSITION
21 - 84 AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATIONVA

Page 1828 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual HYDRAULIC FLOW IN DRIVE - SECOND TO FIRST GEAR TRANSITION
VAAUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION 21 - 85

Page 1829 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual SPECIFICATIONS - NAG1 AUTOMATIC TRANS-
MISSION
GEAR RATIOS
1ST 3.59:1
2ND 2.19:1
3RD 1.41:1
4TH 1.00:1
5TH 0.83:1
REVERSE 3.16:1
SPECIFICATIONS
COMPONENT METRIC
(mm)INCH (in.)
Geartrain End-play 0.3-0

SPECIFICATIONS - NAG1 AUTOMATIC TRANS-
MISSION
GEAR RATIOS
1ST 3.59:1
2ND 2.19:1
3RD 1.41:1
4TH 1.00:1
5TH 0.83:1
REVERSE 3.16:1
SPECIFICATIONS
COMPONENT METRIC
(mm)INCH (in.)
Geartrain End-play 0.3-0.5 0.012-0.020
Geartrain End-play Shim 0.2, 0.3,
0.4, and
0.50.008,
0.012,
0.016,
0.020
Rear Planetary Gear Set
End-play0.15-0.6 0.006-0.024
Rear Planetary Gear Set
Snap-rings3.0, 3.4,
and 3.70.118,
0.134,
0.146
B1 Clutch
Clearance -
Double Sid-
ed Friction
Discs2 Disc 2.3-2.7 0.091-0.106
3 Disc 2.7-3.1 0.106-0.122
4 Disc 3.0-3.4 0.118-0.134
B1 Clutch
Clearance -
Single Sid-
ed Friction
Discs4 Disc 2.2-2.6 0.087-0.102
6 Disc 2.4-2.8 0.095-0.110
8 Disc 2.6-3.0 0.102-0.118
B1 Clutch Snap-rings 2.6, 2.9,
3.2, 3.5,
3.8, and
4.10.102,
0.114,
0.126,
0.138,
0.150,
0.162
B2 Clutch
Clearance4 Disc 1.9-2.3 0.075-0.091
5 Disc 2.0-2.4 0.079-0.095
B2 Clutch Snap-rings 2.9, 3.2,
3.5, 3.8,
and 4.10.114,
0.126,
0.138,
0.150,
0.162
B3 Clutch Clearance 2.0-2.4 0.079-0.095
B3 Clutch Snap-rings 3.2, 3.5,
3.8, 4.1,
4.4, and
4.70.126,
0.138,
0.150,
0.162,
0.173,
0.185
COMPONENT METRIC
(mm)INCH (in.)
K1 Clutch
Clearance -
Double Sid-
ed Friction
Discs3 Disc 2.7-3.1 0.106-0.122
4 Disc 3.0-3.4 0.118-0.134
5 Disc 3.3-3.7 0.13-0.146
6 Disc 3.6-4.0 0.142-0.158
K1 Clutch
Clearance -
Single Sid-
ed Friction
Discs6 Disc 2.4-2.8 0.095-0.110
8 Disc 2.6-3.0 0.102-0.118
10 Disc 2.8-3.2 0.110-0.126
12 Disc 2.9-3.3 0.114-0.130
K1 Clutch Snap-rings 2.6, 2.9,
3.2, 3.5,
3.8, and
4.10.102,
0.114,
0.126,
0.138,
0.150,
0.162
K2 Clutch
Clearance3 Disc 2.3-2.7 0.091-0.106
4 Disc 2.4-2.8 0.095-0.110
5 Disc 2.5-2.9 0.099-0.114
6 Disc 2.7-3.1 0.106-0.122
K2 Clutch Snap-rings 2.3, 2.6,
2.9, 3.2,
3.5, and
3.80.091,
0.102,
0.114,
0.126,
0.138,
0.150
K3 Clutch
Clearance -
Double Sid-
ed Friction
Discs3 Disc 2.3-2.7 0.091-0.106
4 Disc 2.4-2.8 0.095-0.110
5 Disc 2.5-2.9 0.099-0.114
K3 Clutch
Clearance -
Single Sid-
ed Friction
Discs6 Disc 2.3-2.7 0.091-0.106
8 Disc 2.4-2.8 0.095-0.110
10 Disc 2.5-2.9 0.099-0.114
K3 Clutch Snap-rings 2.0, 2.3,
2.6, 2.9,
3.2, and
3.50.079,
0.091,
0.102,
0.114,
0.126,
0.138
21 - 86 AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATIONVA

Page 1830 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Bolt, Transmission Hous-
ing to Engine38 28 -
Bolt, Transmission Oil
Line to Transmission
Housing34 25 -
Bolt, Oil Fill Tube to
Transmisson Hou

Page 1831 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual Handle, Universal - C-4171
Bar, Gauge - 6311
End Play Set - 8266
Adapter, Geartrain End-play - 8266-18
Dipstick - 8863B
Compressor, Multi-use Spring - 8900
Tool, Pressing - 8901
21 - 88 AUTOMATIC TRAN

Page 1832 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual Installer, Seal - 8902A
Tool, Staking - 9078
Remover, Bearing - 9082
Installer, Bearing - 9287
VAAUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION 21 - 89

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