2006 MERCEDES-BENZ SPRINTER auxiliary battery
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Compres SO Accel (Compressor Shut Off - Due
To Acceleration)
The Engine Control Module transmits this data. A
status of9YES9indicates that the compressor shut
off because of an acceleration request. A status of
9NO9indicates that there is no acceleration request.
If shut off due to an acceleration request, the
compress will switch on again after 20 seconds. In
addition, the original acceleration request can no
longer exist for the ECM to acknowledge a subse-
quent request. In the event of a CAN Bus commu-
nication failure,9NO9is displayed as a substitute
value.
Compres SO W/E-Off (Compressor Shut Off -
Due to Emergency Off)
The Engine Control Module transmits this data. A
status of9YES9indicates that the compressor shut
off because of an emergency off request. A status of
9NO9indicates that there is no emergency off re-
quest. In the event of a CAN Bus communication
failure, the last stored value is displayed as a
substitute value.
Auxiliary Fan
The ATC Module transmits this data. A status of
9ON9indicates that the auxiliary fan is operational.
A status of9OFF9indicates that the auxiliary fan is
not operational. The Auxiliary Fan normally oper-
ates when refrigerant head pressure exceeds 290
PSI and coolant temperature exceeds 221ÉF. In the
event of a CAN Bus communication failure, 257ÉF is
displayed for coolant temperature (in Sensors) and
the Auxiliary Fan will run continuously.
Light PB CTRL Module
This input displays a status of9Bright9for positive
dimmer switch operation and9Dimmed9for nega-
tive dimmer switch operation. In the event of a CAN
Bus communication failure,9Bright9is displayed.
3.3.2 CABIN HEATER MODULE (CHM) &
HEATER BOOSTER MODULE (HBM)
3.3.2.1 SYSTEM DESCRIPTION
WARNING: NEVER OPERATE THE HEATER
IN AN ENCLOSED AREA THAT DOES NOT
HAVE EXHAUST VENTILATION FACILITIES.
ALWAYS VENT THE HEATER'S EXHAUST
WHEN OPERATING THE HEATER. REFER TO
(VENTING THE HEATER'S EXHAUST(
BELOW FOR PROPER EXHAUST VENTING
INSTRUCTIONS. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN
PERSONAL INJURY OR DEATH.
WARNING: ALLOW THE HEATER ASSEMBLY TO
COOL BEFORE PERFORMING A COMPONENT
INSPECTION/REPAIR/REPLACEMENT. FAILURE
TO FOLLOW THESE INSTRUCTIONS CAN
RESULT IN PERSONAL INJURY OR DEATH.
WARNING: ALWAYS DISCONNECT THE
VEHICLE'S BATTERY PRIOR TO
PERFORMING ANY TYPE OF WORK ON THE
HEATER ASSEMBLY. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN
PERSONAL INJURY OR DEATH.
WARNING: NEVER ATTEMPT TO REPAIR THE
HEATER ASSEMBLY OR ANY OF ITS
INTERNAL COMPONENTS. ALWAYS
PERFORM HEATER COMPONENT
REPLACEMENT IN ACCORDANCE WITH THE
SERVICE INFORMATION. FAILURE TO
FOLLOW THESE INSTRUCTIONS CAN
RESULT IN PERSONAL INJURY OR DEATH.
CAUTION: Always Perform The Heater
Pre-Test (In The Diagnostic Procedures) Prior
To Performing Any Other Test On The Heater
For The Test Result To Be Valid.
NOTE: Do not disconnect the vehicle's
battery or the heater's main power-supply
while the heater is in operation or in
run-down mode. Failure to follow these
instructions may result in excess emissions
from the heater.
NOTE: Failure to prime the Dosing Pump
after draining the fuel line will prevent heater
activation during the first attempt to start the
unit. This may also set a Diagnostic Trouble
Code (DTC) in the control unit's memory. Do
not perform the Dosing Pump Priming
Procedure if an attempt was made to start the
heater without priming the Dosing Pump
first. This will put excess fuel in the heater
module and cause smoke to emit from the
heater's exhaust pipe when heater activation
occurs.
NOTE: Waxed fuel can obstruct the fuel line
and reduce flow. Check for the appropriate
winter grade fuel and replace as necessary.
The Cabin Heater Assembly and Heater Booster
Assembly are supplemental type heaters designed
to pre-heat the engine's coolant in order to supply
the vehicle's occupants with heat prior to the engine
7
GENERAL INFORMATION
Page 866 of 2305
ENGINE SYSTEMS
TABLE OF CONTENTS
page page
BATTERY SYSTEM......................... 1
CHARGING SYSTEM....................... 17STARTING SYSTEM....................... 28
BATTERY SYSTEM
TABLE OF CONTENTS
page page
BATTERY SYSTEM
DESCRIPTION..........................1
OPERATION............................2
DIAGNOSIS AND TESTING - BATTERY
SYSTEM.............................2
CLEANING.............................5
INSPECTION...........................6
SPECIAL TOOLS
BATTERY SYSTEM SPECIAL TOOLS.......6
BATTERY
DESCRIPTION..........................6
OPERATION............................7
DIAGNOSIS AND TESTING - BATTERY.......7
STANDARD PROCEDURE
STANDARD PROCEDURE - BATTERY
CHARGING...........................8
STANDARD PROCEDURE - OPEN-CIRCUIT
VOLTAGE TEST........................9
STANDARD PROCEDURE - IGNITION-OFF
DRAW TEST.........................10
STANDARD PROCEDURE - USING MICRO
420 BATTERY TESTER.................11
STANDARD PROCEDURE - CHECKING
BATTERY ELECTROLYTE LEVEL.........12REMOVAL
UNDER HOOD BATTERY REMOVAL.......12
AUXILIARY BATTERY REMOVAL..........13
INSTALLATION
UNDER HOOD BATTERY INSTALLATION . . . 13
AUXILIARY BATTERY INSTALLATION......13
BATTERY HOLDDOWN
DESCRIPTION.........................13
REMOVAL.............................13
INSTALLATION.........................14
BATTERY CABLES
DESCRIPTION.........................14
OPERATION...........................14
DIAGNOSIS AND TESTING - BATTERY
CABLES............................14
REMOVAL.............................16
INSTALLATION.........................16
BATTERY TRAY
DESCRIPTION.........................16
OPERATION...........................16
REMOVAL.............................16
INSTALLATION.........................16
BATTERY SYSTEM
DESCRIPTION
A single 12-volt battery is standard factory-in-
stalled equipment on this model. Some vehicles are
equipped with a second auxiliary battery for running
additional electrical equipment. The standard battery
is located in the engine compartment, while the aux-
iliary battery (if equipped) is located under the pas-
sengers front seat. The battery system for this
vehicle covers the following related components,
which are covered in further detail later in this sec-
tion of the service manual:²Battery- The 12v storage battery(s) provides a
reliable means of storing a renewable source of elec-
trical energy within the vehicle.
²Battery Cables- The battery cables connect
the battery terminal posts to the vehicle electrical
system.
²Battery Holddown- The battery holddown
hardware secures the battery in the battery tray in
the engine compartment.
²Battery Tray- The battery tray provides a
secure mounting location in the vehicle for the bat-
tery and an anchor point for the battery holddown
hardware.
VAENGINE SYSTEMS 8F - 1
Page 871 of 2305
INSPECTION
The following information details the recommended
inspection procedures for the battery and related
components. In addition to the maintenance sched-
ules found in this service manual and the owner's
manual, it is recommended that these procedures be
performed any time the battery or related compo-
nents must be removed for vehicle service.
(1) Inspect the battery cable terminal clamps for
damage. Replace any battery cable that has a dam-
aged or deformed terminal clamp.
(2) Inspect the battery tray and battery holddown
hardware for damage. Replace any damaged parts.
(3) Slide the thermal guard off of the battery case,
if equipped. Inspect the battery case for cracks or
other damage that could result in electrolyte leaks.
Also, check the battery terminal posts for looseness.
Batteries with damaged cases or loose terminal posts
must be replaced.
(4) Inspect the battery thermal guard for tears,
cracks, deformation or other damage. Replace any
battery thermal guard that has been damaged.
(5) Inspect the battery built-in test indicator sight
glass for an indication of the battery condition. If the
battery is discharged, charge as required. (Refer to 8
- ELECTRICAL/BATTERY SYSTEM/BATTERY -
STANDARD PROCEDURE).
SPECIAL TOOLS
BATTERY SYSTEM SPECIAL TOOLS
BATTERY
DESCRIPTION
Large capacity, low-maintenance storage batteries
are standard factory-installed equipment on this
model. The primary battery is located in the engine
compartment on all models. A second auxiliary bat-
tery may be installed under the passengers front seat
for running additional electrical equipment.
Male post type terminals made of a soft lead mate-
rial protrude from the top of the molded plastic bat-
tery case to provide the means for connecting the
battery to the vehicle electrical system. The battery
positive terminal post is physically larger in diameter
than the negative terminal post to ensure proper bat-
tery connection. The lettersPOSandNEGare also
molded into the top of the battery case adjacent to
their respective positive and negative terminal posts
for identification confirmation. Refer to Battery
Cables for more information on the battery cables
that connect the battery to the vehicle electrical sys-
tem.
The battery is made up of six individual cells that
are connected in series. Each cell contains positively
charged plate groups that are connected with lead
straps to the positive terminal post, and negatively
charged plate groups that are connected with lead
straps to the negative terminal post. Each plate con-
sists of a stiff mesh framework or grid coated with
lead dioxide (positive plate) or sponge lead (negative
Fig. 3 Clean Battery Terminal Post - Typical
1 - TERMINAL BRUSH
2 - BATTERY CABLE
3 - BATTERY
Micro 420 Battery Tester
8F - 6 BATTERY SYSTEMVA
Page 878 of 2305
AUXILIARY BATTERY REMOVAL
(1) Turn the ignition switch to the Off position. Be
certain that all electrical accessories are turned off.
(2) Remove the passenger front seat assembly.
Refer to the Body section for procedure.
(3) Remove the top cover from the seat base
assembly.
(4) Loosen the battery negative cable terminal
clamp pinch-bolt hex nut.
(5) Disconnect the battery negative cable terminal
clamp from the battery negative terminal post. If
necessary, use a battery terminal puller to remove
the terminal clamp from the battery post.
(6) Loosen the battery positive cable terminal
clamp pinch-bolt hex nut.
(7) Disconnect the battery positive cable terminal
clamp from the battery positive terminal post. If nec-
essary, use a battery terminal puller to remove the
terminal clamp from the battery post.
(8) Remove the battery hold downs from the bat-
tery (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/
BATTERY HOLDDOWN - REMOVAL).
WARNING: WEAR A SUITABLE PAIR OF RUBBER
GLOVES (NOT THE HOUSEHOLD TYPE) WHEN
REMOVING A BATTERY BY HAND. SAFETY
GLASSES SHOULD ALSO BE WORN. IF THE BAT-
TERY IS CRACKED OR LEAKING, THE ELECTRO-
LYTE CAN BURN THE SKIN AND EYES.
(9) Remove the battery from the battery tray.
INSTALLATION
UNDER HOOD BATTERY INSTALLATION
(1) Position the battery onto the battery tray.
Ensure that the battery positive and negative termi-
nal posts are correctly positioned. The battery cable
terminal clamps must reach the correct battery ter-
minal post without stretching the cables.
(2) Reinstall the battery hold downs onto the bat-
tery (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/
BATTERY HOLDDOWN - INSTALLATION).
CAUTION: Be certain that the battery cable terminal
clamps are connected to the correct battery termi-
nal posts. Reverse battery polarity may damage
electrical components of the vehicle.
(3) Reconnect the battery positive cable terminal
clamp to the battery positive terminal post. Tighten
the terminal clamp pinch-bolt hex nut to 11.8 N´m
(105 in. lbs.).
(4) Reconnect the battery negative cable terminal
clamp to the battery negative terminal post. Tighten
the terminal clamp pinch-bolt hex nut to 7.9 N´m (70
in. lbs.).(5) Apply a thin coating of petroleum jelly or chas-
sis grease to the exposed surfaces of the battery cable
terminal clamps and the battery terminal posts.
AUXILIARY BATTERY INSTALLATION
(1) Position the battery onto the battery tray.
Ensure that the battery positive and negative termi-
nal posts are correctly positioned. The battery cable
terminal clamps must reach the correct battery ter-
minal post without stretching the cables.
(2) Reinstall the battery hold downs onto the bat-
tery (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/
BATTERY HOLDDOWN - INSTALLATION).
CAUTION: Be certain that the battery cable terminal
clamps are connected to the correct battery termi-
nal posts. Reverse battery polarity may damage
electrical components of the vehicle.
(3) Reconnect the battery positive cable terminal
clamp to the battery positive terminal post. Tighten
the terminal clamp pinch-bolt hex nut to 11.8 N´m
(105 in. lbs.).
(4) Reconnect the battery negative cable terminal
clamp to the battery negative terminal post. Tighten
the terminal clamp pinch-bolt hex nut to 7.9 N´m (70
in. lbs.).
(5) Apply a thin coating of petroleum jelly or chas-
sis grease to the exposed surfaces of the battery cable
terminal clamps and the battery terminal posts.
(6) Install the top cover on the seat base assembly.
(7) Install the passenger front seat assembly. Refer
to the Body section for procedure.
BATTERY HOLDDOWN
DESCRIPTION
The battery hold down hardware includes two hex
nuts with washers and two hold down brackets. The
battery hold down brackets are formed of stamped
steel. The hold down assembly is coated for corrosion
protection.
When installing a battery into the battery tray, be
certain that the hold down hardware is properly
installed and that the fasteners are tightened to the
proper specifications. Improper hold down fastener
tightness, whether too loose or too tight, can result in
damage to the battery, the vehicle or both.
REMOVAL
(1) Turn the ignition switch to the Off position. Be
certain that all electrical accessories are turned off.
(2) Remove the two nuts that secure the battery
hold down brackets to the battery tray.
(3) Remove the battery hold down brackets.
VABATTERY SYSTEM 8F - 13
Page 1092 of 2305
8W-02 COMPONENT INDEX
Component Page
A/C Auxiliary Fan..................... 8W-42
A/C Auxiliary Fan Relay................ 8W-42
A/C Compressor Clutch................. 8W-42
A/C Compressor Clutch Relay............ 8W-42
A/C Roof Auxiliary Fan................. 8W-42
A/C Roof Auxiliary Fan Relay............ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Additional Heat Exchanger.............. 8W-42
Additional Heat Exchanger Relay......... 8W-42
Additional Heat Exchanger Switch........ 8W-42
Air Outlet Temperature Sensor........... 8W-42
Airbag Control Module................. 8W-43
Airbag Squibs........................ 8W-43
Ambient Temperature Sensor............ 8W-42
Anti Icing Switch..................... 8W-42
Ash Receiver Lamp.................... 8W-44
Automatic Temperature Control Module.... 8W-42
Auxiliary Heater Control................ 8W-42
Battery............................. 8W-20
Battery Relay-Auxiliary................ 8W-20
Battery-Auxiliary..................... 8W-20
Beam Select Switch.................... 8W-50
Blower Motor Resistor Block............. 8W-42
Blower Motor-Front.................... 8W-42
Blower Stage I Diode................... 8W-42
Body Plug Connector................... 8W-11
Boost Pressure Sensor.................. 8W-30
Boost Pressure Servomotor.............. 8W-30
Boost Pressure Solenoid................ 8W-30
Brake Fluid Level Switch............... 8W-35
Brake Lamp Switch.................... 8W-35
Brake Lamp Switch 4 Pole.............. 8W-35
Brake Pressure Sensor................. 8W-35
Brake Wear Sensors................... 8W-35
CTEL Antenna Connector............... 8W-55
CTEL Connector...................... 8W-55
Cabin Heater Assembly................. 8W-42
Cabin Heater Module.................. 8W-42
Camshaft Position Sensor............... 8W-30
Center High Mounted Stop Lamp......... 8W-51
Central Timer Module.................. 8W-45
Cigar Lighter......................... 8W-41
Cigar Lighter Lamp................... 8W-44
Circulation Pump..................... 8W-42
Circulation Pump Diode................ 8W-42
Circulation Pump Relay-Cabin Heater
Module........................... 8W-42
Clockspring....................... 8W-41, 43
Controller Antilock Brake............... 8W-35
Courtesy Lamps...................... 8W-44
Crankcase Heater..................... 8W-30
Crankshaft Position Sensor.............. 8W-30Component Page
Cylinder Lock Switch-Driver............. 8W-61
D+ Relays........................ 8W-10, 11
Data Link Connector................... 8W-18
Daytime Running Lamp Relays........... 8W-50
Differential Lock Solenoid Valve.......... 8W-31
Dome Lamp.......................... 8W-44
Door Jamb Switch-Rear................. 8W-61
Door Jamb Switches................... 8W-44
Door Jamb Switches-Sliding............. 8W-61
Door Lock Motor/Ajar Switch Assemblies . . . 8W-61
Dosing Pump......................... 8W-42
EGR Valve........................... 8W-30
Electrohydraulic Control Unit............ 8W-31
Engine Control Module................. 8W-30
Engine Control Relay.................. 8W-31
Engine Coolant Level Switch............. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Sensor..................... 8W-30
Evaporator Temperature Sensor.......... 8W-42
Fan Stage 1 Relay..................... 8W-42
Fog Lamp Relay...................... 8W-50
Fog Lamp Switch..................... 8W-50
Fuel Injectors........................ 8W-30
Fuel Level Sensor..................... 8W-30
Fuel Pressure Sensor.................. 8W-30
Fuel Pressure Solenoid................. 8W-30
Fuel Pump........................... 8W-30
Fuel Pump Relay...................... 8W-30
Fuel Quantity Control Valve............. 8W-30
Fuel Shutdown Solenoid................ 8W-30
Fuel Temperature Sensor............... 8W-30
Fuse Blocks.................... 8W-10, 11, 30
Fuse/Relay Block...................... 8W-11
Fused Ignition Switch Run-Start Relay..... 8W-11
Fuses......................... 8W-10, 11, 42
Generator........................... 8W-20
Glow Plug Control Module.............. 8W-30
Glow Plugs.......................... 8W-30
Grounds............................ 8W-15
Hazard Warning Switch................ 8W-52
Headlamp Adjust Switch................ 8W-50
Headlamp Assemblies............... 8W-50, 52
Headlamp Switch..................... 8W-50
Heated Seat Modules.................. 8W-63
Heated Seat Switches.................. 8W-63
Heater Timer-Auxiliary................. 8W-42
High Idle Switch...................... 8W-30
High Pressure Switch.................. 8W-42
Hood Ajar Switch..................... 8W-39
Horn............................... 8W-41
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
VA8W-02 COMPONENT INDEX 8W - 02 - 1
Page 1094 of 2305
8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch Relay............. 8W-10-11
A/C Roof Auxiliary Fan Relay............. 8W-10-11
Airbag Control Module................. 8W-10-19
Automatic Temperature Control Module..... 8W-10-30
Auxiliary Heater Control................ 8W-10-23
Battery........................... 8W-10-6, 11
Battery Relay-Auxiliary.................. 8W-10-6
Beam Select Switch.............. 8W-10-12, 18, 28
Blower Motor Resistor Block........... 8W-10-12, 30
Boost Pressure Servomotor............... 8W-10-29
Brake Lamp Switch.................... 8W-10-20
Brake Lamp Switch 4 Pole............... 8W-10-20
Central Timer Module.................. 8W-10-16
Cigar Lighter........................ 8W-10-23
Circulation Pump Diode................. 8W-10-30
Circulation Pump Relay-Cabin Heater
Module........................ 8W-10-22, 30
Courtesy Lamp-Driver Door.............. 8W-10-24
Courtesy Lamp-Left Sliding Door.......... 8W-10-24
Courtesy Lamp-Passenger Door........... 8W-10-24
Courtesy Lamp-Right Sliding Door......... 8W-10-24
Crankcase Heater..................... 8W-10-29
D+ Relay No. 1..................... 8W-10-9, 10
Data Link Connector................... 8W-10-20
Daytime Running Lamp Relay-Left Side . . . 8W-10-10, 27
Daytime Running Lamp Relay-Right Side . . 8W-10-10, 27
Daytime Running Lamps Relay........... 8W-10-25
Dome Lamp......................... 8W-10-24
EGR Valve.......................... 8W-10-29
Engine Control Module....... 8W-10-12, 15, 19, 29, 34
Engine Control Relay............. 8W-10-12, 29, 34
Fog Lamp Relay...................... 8W-10-28
Fuel Pump....................... 8W-10-12, 30
Fuel Pump Relay................... 8W-10-12, 30
Fuse 1.................. 8W-10-6, 8, 9, 17, 18, 25
Fuse 2....................... 8W-10-6, 8, 11, 18
Fuse 3........................ 8W-10-6, 8, 9, 18
Fuse 4.............. 8W-10-8, 11, 13, 14, 17, 19, 26
Fuse 5.................... 8W-10-8, 9, 11, 14, 20
Fuse 6.................. 8W-10-7, 8, 11, 14, 21, 33
Fuse 7....................... 8W-10-7, 8, 14, 22
Fuse 8....................... 8W-10-7, 9, 12, 23
Fuse 9.................... 8W-10-8, 9, 10, 12, 21
Fuse 10..................... 8W-10-9, 10, 11, 25
Fuse 11........................ 8W-10-9, 10, 26
Fuse 12.......................... 8W-10-7, 27
Fuse 13.......................... 8W-10-7, 27
Fuse 14.......................... 8W-10-7, 28
Fuse 15........................ 8W-10-7, 13, 16
Fuse 16......................... 8W-10-12, 29
Fuse 17......................... 8W-10-12, 29
Fuse 18........................ 8W-10-9, 14, 19
Fuse 19......................... 8W-10-12, 30
Fuse 20........................ 8W-10-7, 12, 30
Fuse 21....................... 8W-10-12, 13, 30
Component Page
Fuse Block No. 1 . 8W-10-3, 11, 12, 13, 14, 15, 18, 19, 20,
21, 22, 23, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34
Fuse Block No. 2.............. 8W-10-10, 17, 25, 26
Fused Ignition Switch Run-Start Relay...... 8W-10-19
G200........................... 8W-10-31, 32
G202........................... 8W-10-10, 19
Generator........................... 8W-10-6
Glow Plug Control Module............... 8W-10-11
Hazard Warning Switch...... 8W-10-13, 14, 21, 31, 32
Headlamp Assembly-Left........ 8W-10-18, 26, 27, 28
Headlamp Assembly-Right....... 8W-10-17, 18, 27, 28
Headlamp Switch........... 8W-10-12, 18, 25, 26, 27
Horn.............................. 8W-10-22
Horn Relay......................... 8W-10-22
Ignition Switch.................. 8W-10-12, 13, 14
Instrument Cluster............... 8W-10-10, 18, 19
Interior Lamp-Left.................... 8W-10-24
Interior Lamp-Middle Front.............. 8W-10-24
Interior Lamp-Middle Rear.............. 8W-10-24
Interior Lamp-Rear No. 1................ 8W-10-24
Interior Lamp-Rear No. 2................ 8W-10-24
Interior Lamp-Right................... 8W-10-24
Lamp Relay-Left...................... 8W-10-26
Lamp Relay-Right..................... 8W-10-17
Mass Air Flow Sensor.................. 8W-10-22
Multi-Function Switch . . 8W-10-12, 13, 14, 18, 21, 25, 26,
27, 28, 31, 32, 33, 34
Optional Equipment Relay........... 8W-10-6, 7, 22
Oxygen Sensor....................... 8W-10-29
Power Distribution Center........... 8W-10-2, 6, 11
Radio........................... 8W-10-16, 23
Radio/Cellular Antenna................. 8W-10-16
Rain Sensor Control Module.............. 8W-10-33
Sentry Key Remote Entry Module.......... 8W-10-22
Shifter Assembly................... 8W-10-14, 19
Starter Motor..................... 8W-10-11, 15
Starter Motor Relay................... 8W-10-15
Tail Lamp Assembly-Left................ 8W-10-26
Tail Lamp Assembly-Right............... 8W-10-17
Trailer Tow Connector.................. 8W-10-17
Transmission Relay.................... 8W-10-22
Turn Signal Relay..................... 8W-10-31
Turn Signal Switch............... 8W-10-13, 26, 31
Turn Signal/Anti-Theft Alarm Relay-Left..... 8W-10-23
Turn Signal/Anti-Theft Alarm Relay-Right.... 8W-10-23
Washer On/Off Switch............... 8W-10-21, 34
Washer Pump Motor-Front............... 8W-10-34
Window Defogger Switch-Rear............ 8W-10-22
Wiper Motor-Front.................... 8W-10-33
Wiper On/Off Relay................. 8W-10-21, 33
Wiper Switch................... 8W-10-21, 32, 33
Wiper/Turn Signal/Engine Start Control
Module............. 8W-10-14, 21, 31, 32, 33, 34
VA8W-10 POWER DISTRIBUTION 8W - 10 - 1
Page 1128 of 2305
8W-11 FUSE BLOCK
Component Page
A/C Auxiliary Fan Relay................ 8W-11-19
Additional Heat Exchanger Relay....... 8W-11-24, 34
Additional Heat Exchanger Switch......... 8W-11-27
Ash Receiver Lamp.................... 8W-11-27
Automatic Temperature Control Module . . . 8W-11-16, 27
Battery Relay-Auxiliary................. 8W-11-16
Body Plug Connector.............. 8W-11-28, 38, 39
CTEL Connector................... 8W-11-21, 30
Cabin Heater Module................ 8W-11-21, 34
Central Timer Module............... 8W-11-16, 18
Cigar Lighter Lamp.................... 8W-11-27
Circulation Pump Diode................. 8W-11-34
Controller Antilock Brake............. 8W-11-21, 33
D+ Relay No. 1............... 8W-11-14, 15, 25, 38
D+ Relay No. 2.................. 8W-11-16, 28, 38
Data Link Connector................... 8W-11-18
Daytime Running Lamp Relay-Left Side..... 8W-11-15
Daytime Running Lamp Relay-Right Side.... 8W-11-15
Daytime Running Lamps Relay...... 8W-11-16, 25, 26
Fan Stage 1 Relay..................... 8W-11-24
Fog Lamp Switch................... 8W-11-21, 27
Fuse 1................ 8W-11-13, 14, 19, 20, 25, 26
Fuse 2........... 8W-11-13, 17, 29, 30, 31, 33, 36, 37
Fuse 3................ 8W-11-13, 14, 17, 18, 19, 20,
21, 22, 23, 24, 25, 28
Fuse 4..................... 8W-11-13, 14, 17, 21
Fuse 5................... 8W-11-13, 14, 18, 21, 23
Fuse 6................ 8W-11-13, 18, 24, 29, 33, 36
Fuse 7................ 8W-11-13, 21, 29, 30, 33, 34
Fuse 8................ 8W-11-14, 20, 24, 29, 34, 35
Fuse 9............. 8W-11-13, 14, 15, 16, 21, 25, 38
Fuse 10.................. 8W-11-14, 15, 19, 26, 36
Fuse 11....................... 8W-11-14, 15, 20
Fuse 12....................... 8W-11-28, 29, 33
Fuse 13.................... 8W-11-28, 29, 30, 39
Fuse 14.................... 8W-11-28, 29, 30, 38
Fuse 15....................... 8W-11-29, 31, 32
Fuse 18....................... 8W-11-14, 22, 39
Fuse 19............................ 8W-11-16
Fuse 20......................... 8W-11-29, 31
Fuse Block No. 1................ 8W-11-26, 33, 39
Fuse Block No. 2.............. 8W-11-4, 15, 17, 18,
25, 26, 28, 30, 31, 34, 38, 39
Fuse Block No. 3......... 8W-11-5, 16, 20, 21, 22, 24,
30, 31, 32, 33, 34, 36
Fuse/Relay Block......... 8W-11-2, 19, 20, 21, 23, 33
Fused Ignition Switch Run-Start Relay.... 8W-11-28, 39
G202................. 8W-11-16, 25, 33, 34, 38, 39
Headlamp Adjust Switch................ 8W-11-27
Headlamp Assembly-Left............. 8W-11-15, 25
Headlamp Assembly-Right............ 8W-11-15, 25
Headlamp Switch..................... 8W-11-26
Heated Seat Switch-Driver............ 8W-11-27, 32
Heated Seat Switch-Passenger.......... 8W-11-27, 32
Heater Timer-Auxiliary................. 8W-11-20
High Idle Switch................... 8W-11-27, 33
Component Page
Instrument Cluster................. 8W-11-18, 25
Instrument Panel Socket................ 8W-11-25
Interior Light Switch................ 8W-11-22, 27
Interior Light Switch-Driver.............. 8W-11-22
Interior Light Switch-Passenger........... 8W-11-22
Interior Light Switch-Rear............... 8W-11-22
Interior Lighting Connector.............. 8W-11-22
Intrusion Sensor No. 1.................. 8W-11-37
Intrusion Sensor No. 2.................. 8W-11-37
Intrusion Sensor No. 3.................. 8W-11-37
Lamp Relay-Left................... 8W-11-16, 17
Lamp Relay-Right.................. 8W-11-16, 17
License Plate Lamp No. 1............... 8W-11-25
License Plate Lamp No. 2............... 8W-11-25
Locker Switch No. 1................. 8W-11-27, 33
Locker Switch No. 2................... 8W-11-33
Map/Reading Lamp Switch............ 8W-11-22, 27
Master Door Lock Switch................ 8W-11-27
Multi-Function Switch.................. 8W-11-26
Optional Equipment Relay . . 8W-11-29, 30, 31, 32, 33, 34
Panic Alarm Switch.................... 8W-11-27
Power Distribution Center . . 8W-11-13, 17, 18, 19, 20, 21,
22, 23, 24, 25, 28, 29, 30, 31, 33, 36
Power Mirror Motor-Driver.............. 8W-11-35
Power Mirror Motor-Passenger............ 8W-11-35
Power Mirror Switch................... 8W-11-35
Power Window Switch-Driver............. 8W-11-30
Power Window Switch-Master............ 8W-11-31
Power Window Switch-Passenger.......... 8W-11-31
Radio.............................. 8W-11-27
Rear Window Defogger Relay............. 8W-11-19
Relay Block . . 8W-11-3, 14, 15, 16, 17, 19, 23, 24, 25, 28,
29, 30, 31, 32, 33, 34
Rollover Switch Assembly............. 8W-11-21, 34
Roof A/C Control Module................ 8W-11-20
Roof A/C Switch.................... 8W-11-16, 27
Roof A/C Temperature Setting Control....... 8W-11-27
Roof Fan Switch................... 8W-11-27, 31
Security System Module........... 8W-11-30, 36, 37
Sentry Key Remote Entry Module.......... 8W-11-23
Shifter Assembly...................... 8W-11-27
Siren.............................. 8W-11-37
Steering Angle Sensor.................. 8W-11-33
TCS Switch......................... 8W-11-27
Time Delay Relay..................... 8W-11-22
Towing/Intrusion Sensor On/Off Switch...... 8W-11-27
Trailer Tow Connector.................. 8W-11-24
Trailer Tow Control Module.............. 8W-11-24
Transmission Relay.................... 8W-11-17
Turn Signal/Anti-Theft Alarm Relay-Left..... 8W-11-23
Turn Signal/Anti-Theft Alarm Relay-Right.... 8W-11-23
Warm Air Auxiliary Heater Assembly....... 8W-11-20
Window Defogger Module-Rear......... 8W-11-16, 19
Window Defogger Switch-Rear............ 8W-11-27
VA8W-11 FUSE BLOCK 8W - 11 - 1
Page 1168 of 2305
8W-15 GROUND DISTRIBUTION
Component PageA/C Auxiliary Fan..........................8W-15-4
A/C Auxiliary Fan Relay......................8W-15-12
A/C Compressor Clutch Relay...................8W-15-30
A/C Roof Auxiliary Fan......................8W-15-30
A/C Roof Auxiliary Fan Relay...................8W-15-30
Additional Heat Exchanger....................8W-15-12
Additional Heat Exchanger Relay.................8W-15-12
Additional Heat Exchanger Switch................8W-15-24
Airbag Control Module.......................8W-15-11
Ash Receiver Lamp........................8W-15-22
Automatic Temperature Control Module.............8W-15-24
Auxiliary Heater Control.....................8W-15-24
Battery................................8W-15-8
Battery Relay-Auxiliary......................8W-15-11
Battery-Auxiliary..........................8W-15-11
Blower Motor-Front.........................8W-15-9
Brake Fluid Level Switch......................8W-15-8
Brake Wear Sensor-Left Front...................8W-15-8
Brake Wear Sensor-Left Rear...................8W-15-28
Brake Wear Sensor-Right Front..................8W-15-8
Brake Wear Sensor-Right Rear..................8W-15-28
CTEL Connector..........................8W-15-21
Cabin Heater Module........................8W-15-3
Center High Mounted Stop Lamp.................8W-15-6
Central Timer Module.......................8W-15-15
Cigar Lighter............................8W-15-22
Cigar Lighter Lamp........................8W-15-22
Circulation Pump..........................8W-15-9
Circulation Pump Relay-Cabin Heater Module..........8W-15-12
Clockspring.............................8W-15-10
Controller Antilock Brake....................8W-15-2, 28
Crankcase Heater..........................8W-15-4
Cylinder Lock Switch-Driver...................8W-15-10
D+ Relay No. 1...........................8W-15-12
D+ Relay No. 2...........................8W-15-14
Data Link Connector........................8W-15-10
Daytime Running Lamp Relay-Left Side.............8W-15-13
Daytime Running Lamp Relay-Right Side............8W-15-13
Daytime Running Lamps Relay..................8W-15-13
Differential Lock Solenoid Valve..................8W-15-2
Dome Lamp.............................8W-15-6
Dosing Pump............................8W-15-2
Engine Control Module.......................8W-15-7
Engine Coolant Level Switch....................8W-15-2
Fan Stage 1 Relay.........................8W-15-11
Fog Lamp Relay..........................8W-15-11
Fog Lamp Switch.........................8W-15-22
Fuel Pump.............................8W-15-19
Fuse Block No. 1..........................8W-15-7
Fused Ignition Switch Run-Start Relay..............8W-15-14
G100...............................8W-15-2, 3
G101.................................8W-15-4
G102.................................8W-15-4
G103.................................8W-15-4
G200...........................8W-15-6, 7, 8, 9, 10
G201................................8W-15-11
G202................8W-15-11, 12, 13, 14, 15, 16, 17, 18, 19
G203......................8W-15-20, 21, 22, 23, 24, 25
G300............................8W-15-26, 27, 28
G301................................8W-15-28
G302................................8W-15-28
G303................................8W-15-31
G304................................8W-15-31
G305..............................8W-15-29, 30
Glow Plug Control Module.....................8W-15-2
Hazard Warning Switch.......................8W-15-7
Headlamp Adjust Switch.....................8W-15-22
Headlamp Assembly-Left......................8W-15-3
Headlamp Assembly-Right.....................8W-15-4
Heated Seat Module-Driver....................8W-15-19
Heated Seat Module-Passenger..................8W-15-19
Heated Seat Switch-Driver....................8W-15-25
Heated Seat Switch-Passenger..................8W-15-25
Heater Timer-Auxiliary......................8W-15-24
High Idle Switch..........................8W-15-25
Hood Ajar Switch..........................8W-15-4
Horn Relay.............................8W-15-11
Horn Switch............................8W-15-10
Ignition Lock Switch........................8W-15-10
Instrument Cluster........................8W-15-10
Instrument Panel Socket.....................8W-15-20
Interior Lamp No. 1.........................8W-15-6
Interior Lamp No. 2.........................8W-15-6
Interior Lamp No. 3.........................8W-15-6Component PageInterior Lamp No. 4.........................8W-15-6
Interior Lamp No. 5.........................8W-15-6
Interior Lamp-Left.........................8W-15-6
Interior Lamp-Middle Front...................8W-15-5, 6
Interior Lamp-Middle Rear...................8W-15-5, 6
Interior Lamp-Rear No. 2......................8W-15-5
Interior Lamp-Right.......................8W-15-5, 6
Interior Light Switch.......................8W-15-21
Interior Lighting Connector.....................8W-15-6
Intrusion Sensor No. 1.......................8W-15-6
Intrusion Sensor No. 2.......................8W-15-6
Intrusion Sensor No. 3.......................8W-15-6
Kickdown Switch..........................8W-15-8
Lamp Relay-Left..........................8W-15-13
Lamp Relay-Right.........................8W-15-13
License Plate Lamp No. 1.....................8W-15-27
License Plate Lamp No. 2.....................8W-15-27
Locker Switch No. 1........................8W-15-20
Map/Reading Lamp Switch....................8W-15-21
Marker Lamp Connector......................8W-15-17
Marker Lamp No. 1-Left Front..................8W-15-16
Marker Lamp No. 1-Right Front.................8W-15-16
Marker Lamp No. 2-Left Front..................8W-15-16
Marker Lamp No. 2-Right Front.................8W-15-16
Marker Lamp-Left Center.....................8W-15-17
Marker Lamp-Left Rear......................8W-15-27
Marker Lamp-Right Center....................8W-15-17
Marker Lamp-Right Rear.....................8W-15-27
Master Door Lock Switch.....................8W-15-25
Metering Pump...........................8W-15-18
Multi-Function Switch.......................8W-15-7
Optional Equipment Relay....................8W-15-19
Panic Alarm Switch........................8W-15-20
Parking Brake Switch.......................8W-15-15
Power Mirror Motor-Driver....................8W-15-23
Power Mirror Motor-Passenger..................8W-15-23
Power Mirror Switch........................8W-15-23
Power Window Switch-Driver...................8W-15-23
Power Window Switch-Master...................8W-15-23
Radio................................8W-15-21
Rain Sensor............................8W-15-31
Rain Sensor Control Module..................8W-15-19, 31
Reading Lamp Connector......................8W-15-6
Rear Window Defogger Relay...................8W-15-14
Recirculated Air Solenoid Valve...................8W-15-9
Rollover Switch Assembly......................8W-15-3
Roof A/C Blower..........................8W-15-29
Roof A/C Blower Stage I And Ii Relay...............8W-15-29
Roof A/C Blower Stage I Relay..................8W-15-29
Roof A/C Blower Stage Ii Relay..................8W-15-29
Roof A/C Control Module.....................8W-15-28
Roof A/C Switch..........................8W-15-24
Roof Fan Switch..........................8W-15-21
Roof Thermotronic Control Module................8W-15-30
Seat Belt Switch..........................8W-15-15
Security System Module......................8W-15-15
Sentry Key Remote Entry Module.................8W-15-7
Shifter Assembly..........................8W-15-20
Siren.................................8W-15-9
Steering Angle Sensor........................8W-15-7
TCS Switch.............................8W-15-25
Tail Lamp Assembly-Left.....................8W-15-26
Tail Lamp Assembly-Right.....................8W-15-26
Thermotronic Diode........................8W-15-30
Time Delay Relay.........................8W-15-17
Towing/Intrusion Sensor On/Off Switch..............8W-15-22
Trailer Tow Connector.......................8W-15-28
Trailer Tow Control Module....................8W-15-19
Transmission Control Module...................8W-15-19
Transmission Relay........................8W-15-19
Turn Signal No. 1-Left Front....................8W-15-3
Turn Signal No. 1-Right Front...................8W-15-4
Turn Signal No. 2-Left Front....................8W-15-3
Turn Signal No. 2-Right Front...................8W-15-4
Warm Air Auxiliary Heater Assembly...............8W-15-18
Washer Pump Motor-Front.....................8W-15-4
Water Cycle Valve..........................8W-15-9
Window Defogger Module-Rear..................8W-15-15
Window Defogger Switch-Rear..................8W-15-20
Window Defogger-Left Rear....................8W-15-26
Window Defogger-Right Rear...................8W-15-26
Wiper Motor-Front.........................8W-15-9
Wiper/Turn Signal/Engine Start Control Module.........8W-15-7
VA8W-15 GROUND DISTRIBUTION 8W - 15 - 1