2006 MERCEDES-BENZ SPRINTER Service Manual

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Page 849 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (6) Press off cap at belt guide pulleys.
(7) Remove belt guide pulleys.
(8) Remove water pump retaining bolts and
remove water pump.
INSTALLATION
NOTE: Clean all mating surfaces.
(1) Fit existing acce

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MERCEDES-BENZ SPRINTER 2006 Service Manual AUDIO / VIDEO
TABLE OF CONTENTS
page page
AUDIO
SPECIAL TOOLS
AUDIO...............................1
ANTENNA BODY & CABLE
REMOVAL.............................1
INSTALLATION..........................1
I

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MERCEDES-BENZ SPRINTER 2006 Service Manual INSTRUMENT PANEL
ANTENNA CABLE
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the A-pillar trim (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL).
(3) Remove the portio

INSTRUMENT PANEL
ANTENNA CABLE
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the A-pillar trim (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL).
(3) Remove the portion of the headliner over the
front seat passengers (Refer to 23 - BODY/INTERI-
OR/HEADLINER - REMOVAL).
(4) Disconnect the antenna and electrical connec-
tions near the windshield.
(5) Remove the glove box (Refer to 23 - BODY/IN-
STRUMENT PANEL/GLOVE BOX - REMOVAL).
(6) Remove the radio (Refer to 8 - ELECTRICAL/
AUDIO/RADIO - REMOVAL).
(7) Cut both ends of existing cable close to the
instrument panel (Fig. 2).
INSTALLATION
(1) Insert new cable through glove box opening to
the radio opening in the instrument panel.
(2) Route cable up the A-pillar and connect to the
antenna body and cable.
(3) Connect the antenna and electrical connections
near the windshield.
(4) Attach antenna cable to instrument panel wire
harness.
(5) Install glove box (Refer to 23 - BODY/INSTRU-
MENT PANEL/GLOVE BOX - INSTALLATION).
(6) Install the headliner (Refer to 23 - BODY/IN-
TERIOR/HEADLINER - INSTALLATION).
(7) Install the A-pillar trim (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - INSTALLATION).
(8) Install the radio (Refer to 8 - ELECTRICAL/
AUDIO/RADIO - INSTALLATION).
(9) Connect the battery negative cable.
RADIO
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Using special tool 9241 or equivalent, insert
one into each slot on the face of the radio (Fig. 3).
(3) Disconnect wire harness connector and antenna
from radio.
INSTALLATION
(1) Connect wire harness connector and antenna to
radio.
(2) Position radio to instrument panel and push
into place.
(3) Connect battery negative cable.
SPEAKER
REMOVAL
(1) Disconnect and isolate the battery cable.
(2) Remove the A-pillar trim (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL).
(3) Remove speaker grill (Fig. 4).
Fig. 2 INSTRUMENT PANEL ANTENNA CABLE
Fig. 3 RADIO
1 - SPECIAL TOOL 9241
2 - RADIO
3 - RETAINING TAB
8A - 2 AUDIO/VIDEOVA

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MERCEDES-BENZ SPRINTER 2006 Service Manual (4) Using a trim stick (C-4755 or equivalent), pry
up on the speaker.
(5) Disconnect electrical harness connector and
remove speaker.
INSTALLATION
(1) Install wire harness connector.
(2) Place speaker

Page 853 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual

Page 854 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual CHIME / BUZZER
TABLE OF CONTENTS
page page
CHIME/BUZZER
DESCRIPTION..........................1
OPERATION............................1DIAGNOSIS AND TESTING - CHIME
WARNING SYSTEM.....................2

CHIME / BUZZER
TABLE OF CONTENTS
page page
CHIME/BUZZER
DESCRIPTION..........................1
OPERATION............................1DIAGNOSIS AND TESTING - CHIME
WARNING SYSTEM.....................2
CHIME / BUZZER
DESCRIPTION
A chime warning system is standard factory-in-
stalled equipment. The chime warning system uses a
chime tone generator and a contactless relay that are
soldered onto the electronic circuit board inside the
ElectroMechanical Instrument Cluster (EMIC) to
provide audible indications of various vehicle condi-
tions that may require the attention of the vehicle
operator or occupants. The microprocessor-based
EMIC utilizes electronic messages received from
other modules in the vehicle over the Controller Area
Network (CAN) data bus network along with hard
wired inputs to the cluster to monitor many sensors
and switches throughout the vehicle. In response to
those inputs, the circuitry and internal programming
of the EMIC allow it to control audible outputs that
are produced through its on-board chime tone gener-
ator and contactless relay.
The EMIC circuitry and its chime tone generator
are capable of producing the following audible out-
puts:
²Single Chime Tone- A single, extended ªbeep-
likeº chime tone is issued as a seat belt reminder.
²Fast Rate Repetitive Chime Tone- Repeated
ªbeep-likeº tones that are issued at a fast rate as an
audible alert and to support various visual warnings.
²Slow Rate Repetitive Click Tone- Repeated
ªclick-likeº tones that are issued at a slow rate to
emulate turn signal and hazard flasher operation.
²Fast Rate Repetitive Click Tone- Repeated
ªclick-likeº tones that are issued at a fast rate to
emulate turn signal flasher operation with a bulb
out.
Hard wired circuitry connects the EMIC and the
various chime warning switch and sensor inputs to
their respective modules and to each other through
the electrical system of the vehicle. These hard wired
circuits are integral to the vehicle wire harness,
which is routed throughout the vehicle and retained
by many different methods. These circuits may be
connected to each other, to the vehicle electrical sys-
tem and to the EMIC through the use of a combina-
tion of soldered splices, splice block connectors, andmany different types of wire harness terminal con-
nectors and insulators. Refer to the appropriate wir-
ing information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
The EMIC chime tone generator and contactless
relay cannot be adjusted or repaired. If the chime
tone generator or contactless relay are damaged or
faulty, the entire EMIC unit must be replaced.
OPERATION
The chime warning system components operate on
battery current received through a non-switched
fused B(+) circuit so that the system may operate
regardless of the ignition switch position. The Elec-
troMechanical Instrument Cluster (EMIC) also mon-
itors the ignition switch position so that some chime
features will only occur with ignition switch in the
On position, while others occur regardless of the igni-
tion switch position.
The chime warning system provides an audible
indication to the vehicle operator or occupants under
the following conditions:
²Engine Oil Level Low Warning- Each time
the ignition switch is turned to the On position, the
EMIC chime tone generator will generate a fast rate
repetitive chime tone if electronic messages are
received over the Controller Area Network (CAN)
data bus from the Engine Control Module (ECM)
indicating that the engine level is too low. The ECM
uses internal programming and hard wired inputs
from the engine oil level and temperature sensor to
determine the engine oil level. This audible warning
occurs in concert with the visual warning provided by
the multi-function indicator in the cluster.
²Fasten Seat Belt Reminder- Each time the
ignition switch is turned to the On position, the
EMIC chime tone generator will generate a single
extended chime tone for a duration of about six sec-
onds, or until the driver side front seat belt is fas-
tened, whichever occurs first. The EMIC uses
internal programming and a hard wired input from
the driver side front seat belt switch to determine
VACHIME/BUZZER 8B - 1

Page 855 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual the status of the driver side front seat belt. This
audible warning occurs independent of the visual
warning provided by the EMIC ªSeatbeltº indicator.
²Lights-On Warning- The EMIC chime tone
gener

the status of the driver side front seat belt. This
audible warning occurs independent of the visual
warning provided by the EMIC ªSeatbeltº indicator.
²Lights-On Warning- The EMIC chime tone
generator will generate repetitive chime tones at a
fast rate when either front door is opened with the
ignition switch in any position except On, and the
exterior lights are turned On. The EMIC uses inter-
nal programming and hard wired inputs from the left
(lighting) control stalk of the multi-function switch,
the ignition switch, and both front door jamb
switches to determine the current status of these
switches. This chime will continue to sound until the
exterior lighting is turned Off, until the ignition
switch is turned to the On position, or until both
front doors are closed, whichever occurs first.
²Key-In-Ignition Warning- The EMIC chime
tone generator will generate repetitive chime tones at
a fast rate when the key is in the ignition lock cylin-
der, the ignition switch is in any position except On,
and either front door is opened. The EMIC uses
internal programming and hard wired inputs from
the key-in ignition switch, the ignition switch, and
both front door jamb switches to determine the cur-
rent status of these switches. The chime will con-
tinue to sound until the key is removed from the
ignition lock cylinder, until the ignition switch is
turned to the On position, or until both front doors
are closed, whichever occurs first.
²Audible Turn Signal/Hazard Warning Sup-
port- The EMIC contactless relay will generate
repetitive clicks at a slow rate during normal turn
signal/hazard warning operation, or at a fast rate
when a turn signal lamp bulb or circuit is inopera-
tive, in concert with the operation of the turn signal
indicators in the cluster. These clicks are designed to
emulate the sound of the opening and closing of the
contact points in a conventional electromechanical
turn signal or hazard warning flasher. The EMIC
uses a hard wired input received from the turn sig-
nal relay in the fuse block beneath the steering col-
umn through the turn signal or hazard warning
switch circuitry of the multi-function switch to deter-
mine when to flash the turn signal indicators and
activate the contactless relay on the cluster electronic
circuit board. The turn signal clicks will continue to
sound until the turn signal switch is turned Off, or
until the ignition switch is turned to the Off position,
whichever occurs first. The hazard warning clicks
will continue to sound until the hazard warning
switch is turned Off.
The EMIC provides chime service for all available
features in the chime warning system. The EMIC relies
upon its internal programming and hard wired inputs
from the front door ajar switches, the key-in ignition
switch, the ignition switch, the seat belt switch, and the
turn signal/hazard warning (multi-function) switches.
The EMIC relies upon electronic message inputsreceived from other electronic modules over the CAN
data bus network to provide chime service for the low
engine oil level warning. Upon receiving the proper
inputs, the EMIC activates the chime tone generator or
the contactless relay to provide the audible warning to
the vehicle operator. The internal programming of the
EMIC determines the priority of each chime request
input that is received, as well as the rate and duration
of each tone that is to be generated. See the owner's
manual in the vehicle glove box for more information on
the features provided by the chime warning system.
The hard wired chime warning system inputs to
the EMIC, as well as other hard wired circuits for
this system may be diagnosed and tested using con-
ventional diagnostic tools and procedures. However,
conventional diagnostic methods may not prove con-
clusive in the diagnosis of the EMIC, the CAN data
bus network, or the electronic message inputs used
by the EMIC to provide chime warning system ser-
vice. The most reliable, efficient, and accurate means
to diagnose the EMIC, the CAN data bus network,
and the electronic message inputs for the chime
warning system requires the use of a diagnostic scan
tool. Refer to the appropriate diagnostic information.
DIAGNOSIS AND TESTING - CHIME WARNING
SYSTEM
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
The hard wired chime warning system inputs to
the ElectroMechanical Instrument Cluster (EMIC),
as well as other hard wired circuits for this system
may be diagnosed and tested using conventional
diagnostic tools and procedures. However, conven-
tional diagnostic methods may not prove conclusive
in the diagnosis of the EMIC, the Controller Area
Network (CAN) data bus network, or the electronic
message inputs used by the EMIC to provide chime
warning system service. The most reliable, efficient,
and accurate means to diagnose the EMIC, the CAN
data bus network, and the electronic message inputs
for the chime warning system requires the use of a
diagnostic scan tool. Refer to the appropriate diag-
nostic information.
8B - 2 CHIME/BUZZERVA

Page 856 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual ELECTRONIC CONTROL MODULES
TABLE OF CONTENTS
page page
CENTRAL TIMER MODULE
DESCRIPTION..........................1
OPERATION............................1
DIAGNOSIS AND TESTING - CENTRAL TIMER
MODULE..

ELECTRONIC CONTROL MODULES
TABLE OF CONTENTS
page page
CENTRAL TIMER MODULE
DESCRIPTION..........................1
OPERATION............................1
DIAGNOSIS AND TESTING - CENTRAL TIMER
MODULE.............................2
REMOVAL.............................2
INSTALLATION..........................3
CONTROLLER ANTILOCK BRAKE
DESCRIPTION..........................3
REMOVAL.............................3INSTALLATION..........................3
ENGINE CONTROL MODULE
DESCRIPTION..........................3
REMOVAL.............................6
INSTALLATION..........................6
TRANSMISSION CONTROL MODULE
DESCRIPTION..........................6
OPERATION............................7
STANDARD PROCEDURE - TCM ADAPTATION . 10
CENTRAL TIMER MODULE
DESCRIPTION
The central timer module (CTM) is located beneath
the driver seat. The CTM uses information carried on
the programmable communications interface (PCI)
data bus network along with many hard wired inputs
to monitor many sensor and switch inputs. In
response to those inputs, the circuitry and program-
ming of the CTM allow it to supply the vehicle occu-
pants with audible and visual information, and to
control and integrate many functions and features of
the vehicle through both hard wired outputs and the
transmission of message outputs to other modules in
the vehicle over the PCI data bus.
The features that the CTM supports or controls
include the following:
²Central Locking- The CTM on vehicles
equipped with the optional Vehicle Theft Security
System (VTSS) includes a central locking/unlocking
feature.
²Enhanced Accident Response- The CTM pro-
vides an optional enhanced accident response fea-
ture. This is a programmable feature.
²Panic Mode- The CTM provides support for
the optional RKE system panic mode including horn,
headlamp, and park lamp flash features.
²Power Lock Control- The CTM provides the
optional power lock system features, including sup-
port for the automatic door lock and door lock inhibit
modes.
²Programmable Features- The CTM provides
support for certain programmable features.
²Remote Keyless Entry- The CTM provides
the optional Remote Keyless Entry (RKE) system fea-
tures, including support for the RKE Lock (with
optional horn and park lamps flash), Unlock (with
park lamps flash, driver-door-only unlock, andunlock-all-doors), Panic, and illuminated entry
modes, as well as the ability to be programmed to
recognize up to four RKE transmitters. The RKE
horn, driver-door-only unlock, and unlock-all-doors
features are programmable.
²Vehicle Theft Security System- The CTM
provides control of the optional Vehicle Theft Secu-
rity System (VTSS) features, including support for
the central locking/unlocking mode and control of the
Security indicator in the instrument cluster.
Hard wired circuitry connects the CTM to the elec-
trical system of the vehicle. Refer to the appropriate
wiring information.
Many of the features in the vehicle controlled or
supported by the CTM are programmable using the
DRBIIItscan tool. However, if any of the CTM hard-
ware components are damaged or faulty, the entire
CTM unit must be replaced. The hard wired inputs
or outputs of all CTM versions can be diagnosed
using conventional diagnostic tools and methods;
however, for diagnosis of the CTM or the PCI data
bus, the use of a DRBIIItscan tool is required. Refer
to the appropriate diagnostic information.
OPERATION
The central timer module (CTM) monitors many
hard wired switch and sensor inputs as well as those
resources it shares with other modules in the vehicle
through its communication over the programmable
communications interface (PCI) data bus network.
The internal programming and all of these inputs
allow the CTM to determine the tasks it needs to
perform and their priorities, as well as both the stan-
dard and optional features that it should provide.
The CTM then performs those tasks and provides
those features through both PCI data bus communi-
cation with other modules and hard wired outputs
through a number of driver circuits, relays, and
VAELECTRONIC CONTROL MODULES 8E - 1

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