2006 MERCEDES-BENZ SPRINTER Service Manual

open gas tank fuel tank removal weight child restraint ad blue ESP

Page 969 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual push the right side of the lamp upward to engage it
into the right side of the mounting hole.
(5) Reconnect the battery negative cable.
LOW BEAM HEADLAMP BULB
REMOVAL
(1) Disconnect and isolate the ba

Page 970 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual MULTI - FUNCTION SWITCH
REMOVAL
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steerin

MULTI - FUNCTION SWITCH
REMOVAL
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the fuse block from the underside of
the steering column. (Refer to 8 - ELECTRICAL/
POWER DISTRIBUTION/FUSE BLOCK -
REMOVAL).
(3) Remove the clockspring from the steering col-
umn. (Refer to 8 - ELECTRICAL/RESTRAINTS/
CLOCKSPRING - REMOVAL).
(4) If the vehicle is so equipped, remove the steer-
ing angle sensor from the steering column. (Refer to
5 - BRAKES/ELECTRICAL/STEERING ANGLE
SENSOR - REMOVAL).
(5) Remove the two screws that secure the upper
shroud to the top of the multi-function switch (Fig.
37).
(6) Remove the upper shroud from the top of the
multi-function switch.
(7) Remove the two screws that secure the multi-
function switch to the steering column.(8) Remove the multi-function switch from the
steering column.
(9) Remove the speed control switch from the back
of the multi-function switch. (Refer to 8 - ELECTRI-
CAL/SPEED CONTROL/SWITCH - REMOVAL).
INSTALLATION
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
(1) Reinstall the speed control switch onto the
back of the multi-function switch. (Refer to 8 - ELEC-
TRICAL/SPEED CONTROL/SWITCH - INSTALLA-
TION).
(2) Position the multi-function switch onto the
steering column (Fig. 37).
(3) Install and tighten the two screws that secure
the multi-function switch to the steering column.
(4) Position the upper shroud onto the top of the
multi-function switch.
(5) Install and tighten the two screws that secure
the upper shroud to the top of the multi-function
switch.
(6) If the vehicle is so equipped, reinstall the steer-
ing angle sensor onto the steering column. (Refer to 5
- BRAKES/ELECTRICAL/STEERING ANGLE SEN-
SOR - INSTALLATION).
(7) Reinstall the clockspring onto the steering col-
umn. (Refer to 8 - ELECTRICAL/RESTRAINTS/
CLOCKSPRING - INSTALLATION).
(8) Reinstall the fuse block onto the underside of
the steering column. (Refer to 8 - ELECTRICAL/
POWER DISTRIBUTION/FUSE BLOCK - INSTAL-
LATION).
(9) Reconnect the battery negative cable.
PARK BRAKE SWITCH
REMOVAL
(1) Remove the trim cover from the park brake
lever (Fig. 38). (Refer to 5 - BRAKES/PARKING
BRAKE/LEVER - REMOVAL).
Fig. 37 Multi-Function Switch Remove/Install
1 - SCREW (2)
2 - UPPER SHROUD
3 - SWITCH
4 - SCREW (2)
VALAMPS/LIGHTING - EXTERIOR 8L - 21

Page 971 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (2) Remove the screw that secures the park brake
switch and the ground eyelet terminal to the park
brake lever.
(3) Disengage the park brake switch from the park
brake lever.
(4) Disconnect the vehicl

Page 972 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (3) Using hand pressure, push the socket plate
gently and evenly into the inner rear pillar mounting
hole until both latch tabs are fully engaged (Fig. 39).
(4) If the vehicle is so equipped, reinstal

(3) Using hand pressure, push the socket plate
gently and evenly into the inner rear pillar mounting
hole until both latch tabs are fully engaged (Fig. 39).
(4) If the vehicle is so equipped, reinstall the trim
onto the inside of the right or left rear corner pillar.
(5) Reconnect the battery negative cable.
REAR TURN LAMP BULB
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) If the vehicle is so equipped, remove the trim
from the inside of the right or left rear corner pillar.
(3) From inside the vehicle, use hand pressure to
push the two latch tabs toward the center of the tail
lamp unit socket plate and pull the socket plate
straight out from the inner rear pillar (Fig. 41).
(4) Pull the socket plate away from the inner rear
pillar far enough to access the turn signal lamp bulb
(Fig. 42).(5) Remove the turn signal lamp bulb from the tail
lamp socket plate.
INSTALLATION
(1) Install the turn signal lamp bulb into the tail
lamp socket plate (Fig. 42).
(2) Align the socket plate with the mounting hole
in the inner rear pillar.
(3) Using hand pressure, push the socket plate
gently and evenly into the inner rear pillar mounting
hole until both latch tabs are fully engaged (Fig. 41).
(4) If the vehicle is so equipped, reinstall the trim
onto the inside of the right or left rear corner pillar.
(5) Reconnect the battery negative cable.
REPEATER LAMP BULB
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the small or large style repeater lamp
unit from its mounting location, but do not discon-
nect it from the vehicle wire harness. (Refer to 8 -
ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/RE-
PEATER LAMP - REMOVAL).
(3) Remove the bulb holder from the lens (small
type) (Fig. 43), or the lens from the lamp housing
(large type) (Fig. 44).
Fig. 41 Tail Lamp Socket Plate Remove/Install
1 - SOCKET PLATE
2 - INNER REAR PILLAR
3 - LATCH TAB (2)
Fig. 42 Tail Lamp Bulb Remove/Install
1 - BRAKE/PARK LAMP BULB
2 - BACKUP LAMP BULB
3 - TURN SIGNAL LAMP BULB
4 - SIDE MARKER LAMP BULB
5 - TAIL LAMP SOCKET PLATE
VALAMPS/LIGHTING - EXTERIOR 8L - 23

Page 973 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (4) Remove the repeater lamp bulb from the bulb
holder.
INSTALLATION
(1) Install the repeater lamp bulb into the bulb
holder (Fig. 43) or (Fig. 44).
(2) Reinstall the bulb holder into the lens (small

Page 974 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (3) Pull the repeater lamp lens and housing out-
ward to disengage the unit from the mounting hole.
(4) Disconnect the vehicle wire harness connector
from the connector receptacle on the back of the
r

(3) Pull the repeater lamp lens and housing out-
ward to disengage the unit from the mounting hole.
(4) Disconnect the vehicle wire harness connector
from the connector receptacle on the back of the
repeater lamp unit.
(5) Remove the repeater lamp unit from the vehi-
cle.
INSTALLATION
SMALL
(1) Position the repeater lamp unit to the mount-
ing hole on the fender panel (Fig. 45).
(2) Reconnect the vehicle wire harness connector
to the connector receptacle of the bulb holder on the
back of the repeater lamp unit.
(3) Engage the front edge of the repeater lamp
unit into the front edge of the mounting hole.
(4) Using hand pressure, press the rear edge of the
repeater lamp lens/housing toward the front of the
vehicle against the spring pressure of the retaining
clip, then push the rear edge of the lamp into the
rear of the mounting hole.
(5) Reconnect the battery negative cable.
LARGE
(1) Position the repeater lamp unit near the
mounting hole on the fender panel (Fig. 46).
(2) Reconnect the vehicle wire harness connector
to the connector receptacle on the back of the
repeater lamp unit.
(3) Position the repeater lamp lens and housing to
the mounting hole as a unit.(4) Install and tighten the screw that secures the
lens and the repeater lamp housing to the fender
panel.
(5) Reconnect the battery negative cable.
TAIL LAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) If the vehicle is so equipped, remove the trim
from the inside of the right or left rear corner pillar.
(3) From inside the vehicle, use hand pressure to
push the two latch tabs toward the center of the tail
lamp unit socket plate and pull the socket plate
straight out from the inner rear pillar (Fig. 47).
(4) Pull the socket plate away from the inner rear
pillar far enough to access the tail lamp unit mount-
ing nuts (Fig. 48).
Fig. 46 Large Repeater Lamp Unit Remove/Install
1 - LAMP HOUSING
2 - BULB
3 - LENS
4 - SCREW
Fig. 47 Tail Lamp Socket Plate Remove/Install
1 - SOCKET PLATE
2 - INNER REAR PILLAR
3 - LATCH TAB (2)
VALAMPS/LIGHTING - EXTERIOR 8L - 25

Page 975 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (5) From the inside of the vehicle, remove the four
nuts that secure the tail lamp unit housing to the
vehicle.
(6) Remove the tail lamp unit housing and gasket
from the outside of the vehicle.
INSTAL

(5) From the inside of the vehicle, remove the four
nuts that secure the tail lamp unit housing to the
vehicle.
(6) Remove the tail lamp unit housing and gasket
from the outside of the vehicle.
INSTALLATION
(1) Position the tail lamp unit housing and gasket
to the outside of the vehicle (Fig. 48).
(2) From the inside of the vehicle, install and
tighten the four nuts that secure the tail lamp unit
housing to the vehicle.
(3) Align the socket plate with the mounting hole
in the inner rear pillar.
(4) Using hand pressure, push the socket plate
gently and evenly into the inner rear pillar mounting
hole until both latch tabs are fully engaged.
(5) If the vehicle is so equipped, reinstall the trim
onto the inside of the right or left rear corner pillar.
(6) Reconnect the battery negative cable.
TURN SIGNAL RELAY
REMOVAL
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-tem. Failure to take the proper precautions could
result in accidental airbag deployment.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the fuse access panel from the steering
column opening cover below the steering column on
the instrument panel.
(3) Reach through and below the inboard side of
the fuse access opening to access the turn signal
relay (Fig. 49).
(4) Remove the turn signal relay by grasping it
firmly, releasing the latches and pulling it straight
down from the receptacle on the bottom of the fuse
block.
INSTALLATION
WARNING: To avoid personal injury or death, on
vehicles equipped with airbags, disable the supple-
mental restraint system before attempting any
steering wheel, steering column, airbag, seat belt
tensioner, or instrument panel component diagno-
sis or service. Disconnect and isolate the battery
negative (ground) cable, then wait two minutes for
the system capacitor to discharge before perform-
ing further diagnosis or service. This is the only
sure way to disable the supplemental restraint sys-
tem. Failure to take the proper precautions could
result in accidental airbag deployment.
(1) Position the turn signal relay to the receptacle
on the bottom of the fuse block (Fig. 49).
(2) Align the turn signal relay terminals with the
terminal cavities in the fuse block receptacle.
Fig. 48 Tail Lamp Unit Remove/Install
1 - SOCKET PLATE
2 - NUT (4)
3 - LAMP HOUSING
4 - GASKET
Fig. 49 Turn Signal Relay
1 - STEERING COLUMN OPENING COVER
2 - FUSE BLOCK
3 - LOWER INSTRUMENT PANEL
4 - TURN SIGNAL RELAY
5 - ENGINE CONTROL MODULE RELAY
6 - WIPER RELAY
8L - 26 LAMPS/LIGHTING - EXTERIORVA

Page 976 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (3) Push firmly and evenly on the top of the turn
signal relay until the terminals are fully seated in
the terminal cavities in the receptacle of the fuse
block and both latches are fully engaged.
(4)

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