Page 1665 of 2305

REMOVAL - VACUUM TRANSDUCER
(1) Disconnect the negative battery cable.
(2) Remove the air cleaner housing (Refer to 9 -
ENGINE/AIR INTAKE SYSTEM/AIR CLEANER
HOUSING - REMOVAL).
(3) Disconnect the electrical connector.
(4) Disconnect the vacuum hoses.
(5) Remove the vacuum transducer retaining bolts
and remove vacuum transducer.
INSTALLATION
INSTALLATION
(1) Clean all mating surfaces
(2) Install turbocharger to exhaust manifold.
Tighten bolts to 22 lbs. ft. (20 N´m) (Fig. 6).
NOTE: Slacken the bottom bolt of the turbocharger
support bracket to install bracket stress free.(3) Install turbocharger support bracket. Tighten
bolts to 177 lbs. in. (20 N´m) at engine and 22 lbs. ft.
(30 N´m) at turbocharger (Fig. 6).
(4) Replace gaskets and install oil return line at
turbocharger. Tighten bolt to 80 lbs. in. (9 N´m) (Fig.
6).
NOTE: Counterhold the connection at the turbo-
charger when tightening the oil supply line bolt.
(5) Replace gaskets and install oil supply line at
turbocharger. Tighten bolt to 160 lbs. in. (18 N´m)
(Fig. 6).
(6) Attach turbocharger vacuum line to vacuum
unit (Fig. 6).
(7) Attach air intake and charge air hoses (Fig. 6).
(8) Connect front exhaust pipe to turbocharger.
Tighten flange clamp to 22 lbs.ft. (30 N´m) (Fig. 6).
(9) Install heat shield (Fig. 6).
(10) Connect negative battery cable.
Fig. 6 TURBOCHARGER
1 - TURBOCHARGER 8 - OIL RETURN LINE
2 - OIL SUPPLY LINE 9 - GASKET
3 - O-RING 10 - VACUUM UNIT
4 - FRONT EXHAUST PIPE 11 - CHARGE AIR HOSE
5 - BRACKET 12 - CLAMP
6 - O-RING 13 - AIR INTAKE HOSE
7 - GASKET 14 - HEAT SHIELD
11 - 8 EXHAUST SYSTEMVA
Page 1666 of 2305
INSTALLATION - VACUUM TRANSDUCER
(1) Position vacuum transducer and install the
retaining bolts. Tighten bolts to 70 lbs.in (8 N´m).
(2) Connect vacuum hoses.
(3) Connect electrical connector
(4) Install air cleaner housing (Refer to 9 -
ENGINE/AIR INTAKE SYSTEM/AIR CLEANER
HOUSING - INSTALLATION)
(5) Connect negative battery cable.
VAEXHAUST SYSTEM 11 - 9
Page 1667 of 2305
Page 1668 of 2305

FRAME & BUMPERS
TABLE OF CONTENTS
page page
BUMPERS
SPECIFICATIONS - TORQUE...............1
FRONT BUMPER - STEPS
REMOVAL.............................2
INSTALLATION..........................2
FRONT FASCIA
REMOVAL.............................2
INSTALLATION..........................2
REAR BUMPER - STEP
REMOVAL.............................2
INSTALLATION..........................3
REAR FASCIA
REMOVAL.............................3
INSTALLATION..........................3FRAME
SPECIFICATIONS
SPECIFICATIONS - FRAME DIMENSIONS . . . 3
SPECIFICATIONS - TORQUE.............8
ENGINE CRADLE CROSSMEMBER
REMOVAL.............................8
INSTALLATION.........................10
REAR CROSSMEMBER - TRANSMISSION
REMOVAL.............................11
INSTALLATION.........................11
TRAILER HITCH
REMOVAL.............................11
INSTALLATION.........................12
BUMPERS
SPECIFICATIONS - TORQUE
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
FRONT BUMPER - STEPS BOLTS 20 15 Ð
FRONT FASCIA SCREWS 23 17 Ð
REAR BUMPER STEP FRAME BOLTS/
NUTS38 17 Ð
REAR BUMPER STEP SUPPORT BOLTS 90 66 Ð
REAR FASCIA BOLTS 23 17 Ð
VAFRAME & BUMPERS 13 - 1
Page 1669 of 2305

FRONT BUMPER - STEPS
REMOVAL
(1) Remove fascia. (Refer to 13 - FRAME &
BUMPERS/BUMPERS/FRONT FASCIA -
REMOVAL)
(2) Remove the bolts and remove the steps. (Fig.
1)
INSTALLATION
(1) Install step and bolts.
(2) Tighten bolts to 20 N´m (15 ft. lbs.).
(3) Install fascia. (Refer to 13 - FRAME &
BUMPERS/BUMPERS/FRONT FASCIA - INSTAL-
LATION)
FRONT FASCIA
REMOVAL
(1) Remove the screws and cover. (Fig. 2)
(2) Remove push pin fasteners.
(3) Remove fascia screws.
(4) Pull bumper forward off support brackets.
(5) Disconnect electrical connector.
INSTALLATION
(1) Connect outside temperature sensor electrical
connector.
(2) Slide fascia onto the support brackets.
(3) Install fascia screws and tighten to 23 N´m (17
ft. lbs.).
(4) Install push pin fasteners.
(5) Install cover and screws.
REAR BUMPER - STEP
REMOVAL
(1) Remove rear fascia. (Refer to 13 - FRAME &
BUMPERS/BUMPERS/REAR FASCIA - REMOVAL)
(2) Remove frame bolts/nuts. (Fig. 3)
(3) Remove the remaining support bolts.
Fig. 1 BUMPER STEPS
1 - BOLTS (2 PER STEP)
2 - STEPS
Fig. 2 FRONT FASCIA
1 - ELECTRICAL CONNECTOR
2 - OUTSIDE TEMPERATURE SENSOR
3 - FASCIA SUPPORT BRACKET
4 - FASCIA
5 - SCREWS (2)
6 - COVER
7 - PUSH PIN FASTENERS
13 - 2 FRAME & BUMPERSVA
Page 1670 of 2305

INSTALLATION
(1) Install bumper step and install support bolts.
(2) Tighten bolts to 38 N´m (28 ft. lbs.).
(3) Install frame bolts/nuts and tighten to 90 N´m
(66 ft. lbs.).
(4) Install fascia. (Refer to 13 - FRAME &
BUMPERS/BUMPERS/REAR FASCIA - INSTALLA-
TION)
REAR FASCIA
REMOVAL
(1) Remove screws and remove reflectors. (Fig. 4)
(2) Remove fascia bolts.
(3) Release bumper support brackets clips below
end panel.
(4) Press dowel pins out of and remove four plastic
rivets connecting fascia to rear step, if equipped.
(5) Separate the corners of the fascia from the sup-
port brackets and remove fascia.
INSTALLATION
(1) Install fascia and seat the corners over the sup-
port brackets.
(2) Seat bumper support brackets clips below end
panel firmly.
(3) Install the four plastic rivets to the bumper
step, if equipped.
(4) Install fascia bolts and tighten to 23 N´m (17
ft. lbs.).
(5) Install reflectors and reflector screws.
FRAME
SPECIFICATIONS
SPECIFICATIONS - FRAME DIMENSIONS
NOTE: Frame dimensions are listed in metric scale.
VEHICLE PREPARATION
Position the vehicle on a level work surface. Verti-
cal dimensions can be taken from the work surface to
the locations indicated were applicable.
Fig. 3 REAR BUMPER STEP
1 - FRAME BOLTS/NUTS (2)
2 - BOLTS (4)
3 - BUMPER STEP
4 - REAR FASCIA
Fig. 4 REAR FASCIA
1 - FASCIA
2 - BOLTS
3-TAB
4 - REFLECTOR
5 - SUPPORT BRACKET
VAFRAME & BUMPERS 13 - 3
Page 1671 of 2305
INDEX
DESCRIPTION FIGURE
05 FRAME DIMEN-
SIONS 15
05 FRAME DIMEN-
SIONS 26
FRAME DIMENSIONS 7
13 - 4 FRAME & BUMPERSVA
Page 1672 of 2305
Fig. 5 05 FRAME DIMENSIONS 1
VAFRAME & BUMPERS 13 - 5