2006 MERCEDES-BENZ SPRINTER Service Manual

Page 1985 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual DISASSEMBLY
(1) Remove door. (Refer to 23 - BODY/DOORS -
SLIDING/REAR LATCH STRIKER - REMOVAL)
(2) Remove inside door handle actuator (7). (Refer
to 23 - BODY/DOORS - SLIDING/INSIDE HANDLE
ACTUATOR -

Page 1986 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual ASSEMBLY
(1) Install the crash reinforcement (29). (Fig. 17)
(2) Install the bolts (28) and tighten to 21 N´m (15
ft. lbs.).
(3) Install upper roller arm (2). (Refer to 23 -
BODY/DOORS - SLIDING/UPPE

Page 1987 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual (14) Install the door. (Refer to 23 - BODY/DOORS
- SLIDING/SLIDING DOOR - INSTALLATION)
INSTALLATION
(1) Install the door by inserting the center and
upper rollers into the tracks and sliding the door

Page 1988 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual (7) Loosen center roller bolt and adjust the front
and rear gaps.
(8) Check rear ridge pattern alignment and
tighten bolt to 45 N´m (33 ft. lbs.).
Flush Adjustment
(1) Loosen upper roller arm screw.

Page 1989 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual (3) Install wedge and install screws.
(4) Close sliding door to adjust closing wedge.
(5) Open door and tighten screws to 10 N´m (89 in.
lbs.).
TRIM PANEL
REMOVAL
Upper
(1) Remove rivets and remove p

Page 1990 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual NOTE: Remove any mineral spirits with a clean
cloth after glass installation.
(6) Verify that the seal is seated in the window
opening (Fig. 25).
(7) Test the window for water leaks. (Refer to 23 -
BO

Page 1991 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual EXTERIOR
TABLE OF CONTENTS
page page
FUEL FILL DOOR
REMOVAL.............................48
INSTALLATION.........................48
GRILLE
REMOVAL.............................48
INSTALLATION...........

Page 1992 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual RADIATOR CROSSMEMBER
REMOVAL
(1) Remove grille. (Refer to 23 - BODY/EXTERI-
OR/GRILLE - REMOVAL)
(2) Remove headlamps. (Refer to 8 - ELECTRI-
CAL/LAMPS/LIGHTING - EXTERIOR/FRONT
LAMP UNIT - REMOVAL)
(