2006 MERCEDES-BENZ SPRINTER Service Manual

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Page 2025 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual INSTALLATION
(1) With seat facing forward, insert mounting legs
into the respective mounting cups.
(2) Slide seat forwards with some force as far as it
will go, until the release levers are heard to e

Page 2026 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (6) Install the headrest sleeves.
(7) Install the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - INSTALLATION)
(8) Install the seat belt buckles. (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR SEAT BELT
B

Page 2027 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual STATIONARY GLASS
TABLE OF CONTENTS
page page
BACKLITE - BULKHEAD TRIM PANEL
REMOVAL.............................84
INSTALLATION.........................84
QUARTER WINDOW
REMOVAL.......................

STATIONARY GLASS
TABLE OF CONTENTS
page page
BACKLITE - BULKHEAD TRIM PANEL
REMOVAL.............................84
INSTALLATION.........................84
QUARTER WINDOW
REMOVAL.............................84
INSTALLATION.........................84WINDSHIELD
WARNING
WINDSHIELD SAFETY PRECAUTIONS.....85
REMOVAL.............................85
INSTALLATION.........................86
BACKLITE - BULKHEAD TRIM
PANEL
REMOVAL
(1) Position an assistant opposite side of the bulk-
head trim panel to receive the glass and weatherstrip
seal.
(2) Start at an upper corner and separate the seal
from the window opening. Push the glass and seal
outward from the window opening. Remove the glass
and seal.
(3) Remove seal from glass if necessary.
(4) Clean the window opening.
INSTALLATION
(1) Install the weatherstrip seal on the window
glass. Verify that the glass is seated in the groove
around the edge of the seal.
(2) Insert an installation cord in the weatherstrip
seal inner groove.
NOTE: Use mineral spirits as a lubricant to aid seal
installation in the window opening.
(3) Position the glass and seal in the trim panel
opening.
(4) Pull the installation cord outward and force the
seal lip over the panel flange around the edge of the
opening. (Fig. 1)
(5) Seat the seal inner lip on the panel flange.
Press against the lip around the edge of the seal.
NOTE: Remove any mineral spirits with a clean
cloth after glass installation.
(6) Verify that the seal is seated in the trim panel
opening.
QUARTER WINDOW
REMOVAL
(1) Position an assistant outside the vehicle to
receive the glass and weatherstrip seal.
(2) Start at an inside, upper corner. Separate the
seal from the window opening. Push the glass and
seal outward from the window opening. Remove the
glass and seal.
(3) Clean the window opening.
INSTALLATION
(1) Install the weatherstrip seal on the window
glass. Verify that the glass is seated in the groove
around the edge of the seal.
(2) Insert an installation cord in the weatherstrip
seal inner groove.
Fig. 1 Glass & Weatherstrip Seal Installation
1 - BULKHEAD TRIM PANEL
2 - WEATHERSTRIP SEAL
3 - INSTALLATION CORD
4 - TRIM PANEL FRAME
23 - 84 STATIONARY GLASSVA

Page 2028 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual NOTE: Use mineral spirits as a lubricant to aid seal
installation in the window opening.
(3) Position the glass and seal in the window open-
ing.
(4) Pull the installation cord outward and force the
s

NOTE: Use mineral spirits as a lubricant to aid seal
installation in the window opening.
(3) Position the glass and seal in the window open-
ing.
(4) Pull the installation cord outward and force the
seal lip over the panel flange around the edge of the
opening.
(5) Seat the seal inner lip on the panel flange.
Press against the lip around the edge of the seal.
NOTE: Remove any mineral spirits with a clean
cloth after glass installation.
(6) Verify that the seal is seated in the window
opening (Fig. 2).
(7) Test the window for water leaks. (Refer to 23 -
BODY - DIAGNOSIS AND TESTING - WATER
LEAKS)
WINDSHIELD
WARNING
WINDSHIELD SAFETY PRECAUTIONS
WARNING: DO NOT OPERATE THE VEHICLE
WITHIN 24 HOURS OF WINDSHIELD INSTALLATION.
IT TAKES AT LEAST 24 HOURS FOR URETHANE
ADHESIVE TO CURE. IF IT IS NOT CURED, THE
WINDSHIELD MAY NOT PERFORM PROPERLY IN
AN ACCIDENT.
²URETHANE ADHESIVES ARE APPLIED AS A
SYSTEM. USE GLASS CLEANER, GLASS PREPSOLVENT, GLASS PRIMER, PVC (VINYL) PRIMER
AND PINCH WELD (FENCE) PRIMER PROVIDED BY
THE ADHESIVE MANUFACTURER. IF NOT, STRUC-
TURAL INTEGRITY COULD BE COMPROMISED.
²DAIMLERCHRYSLER DOES NOT RECOMMEND
GLASS ADHESIVE BY BRAND. TECHNICIANS
SHOULD REVIEW PRODUCT LABELS AND TECHNI-
CAL DATA SHEETS, AND USE ONLY ADHESIVES
THAT THEIR MANUFACTURES WARRANT WILL
RESTORE A VEHICLE TO THE REQUIREMENTS OF
FMVSS 212. TECHNICIANS SHOULD ALSO INSURE
THAT PRIMERS AND CLEANERS ARE COMPATIBLE
WITH THE PARTICULAR ADHESIVE USED.
²BE SURE TO REFER TO THE URETHANE MAN-
UFACTURER'S DIRECTIONS FOR CURING TIME
SPECIFICATIONS, AND DO NOT USE ADHESIVE
AFTER ITS EXPIRATION DATE.
²VAPORS THAT ARE EMITTED FROM THE URE-
THANE ADHESIVE OR PRIMER COULD CAUSE
PERSONAL INJURY. USE THEM IN A WELL-VENTI-
LATED AREA.
²SKIN CONTACT WITH URETHANE ADHESIVE
SHOULD BE AVOIDED. PERSONAL INJURY MAY
RESULT.
²ALWAYS WEAR EYE AND HAND PROTECTION
WHEN WORKING WITH GLASS.
CAUTION: Protect all painted and trimmed surfaces
from coming in contact with urethane or primers.
Be careful not to damage painted surfaces when
removing moldings or cutting urethane around
windshield.
REMOVAL
(1) Remove wiper arms. (Refer to 8 - ELECTRI-
CAL/WIPERS/WASHERS/WIPER ARMS -
REMOVAL)
(2) Remove headliner. (Refer to 23 - BODY/INTE-
RIOR/HEADLINER - REMOVAL)
(3) Remove rear view mirror. (Refer to 23 - BODY/
INTERIOR/REAR VIEW MIRROR - REMOVAL)
CAUTION: Cover instrument panel and vents to pro-
tect against splinters and damage.
(4) Using a trim stick C-4755 or equivalent,
remove windshield seal. (Fig. 3)
Fig. 2 Glass & Weatherstrip Seal Installation
1 - BODY PANEL
2 - WEATHERSTRIP SEAL
3 - INSTALLATION CORD
4 - WINDOW OPENING
VASTATIONARY GLASS 23 - 85

Page 2029 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual CAUTION: Fabricate a protection guard from 2 mm
sheet plastic or equivalent to protect rubber instru-
ment panel from damage.
(5) Place protection guard between windshield and
instrument panel seal. (

Page 2030 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (2) Position windshield seal onto windshield start-
ing at one corner and quickly moving up and down.
(Fig. 7)
CAUTION: Never moisten windshield seal with lubri-
cants to facilitate installation.
(3)

Page 2031 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual Windshield Preparation - Installing A New Wind-
shield
(1) Clean and check windshield for damage.
(2) Position windshield seal onto windshield start-
ing at one corner and quickly moving up and down.

Windshield Preparation - Installing A New Wind-
shield
(1) Clean and check windshield for damage.
(2) Position windshield seal onto windshield start-
ing at one corner and quickly moving up and down.
(Fig. 7)
CAUTION: Never moisten windshield seal with lubri-
cants to facilitate installation.
(3) Position windshield in center of windshield
opening.
(4) Apply adhesive tape to the locations shown to
aid with final installation. (Fig. 8)
(5) Verify windshield gap is parallel to with wind-
shield.
(6) Cut tape with a sharp knife and remove wind-
shield.
(7) Clean and dry area of glass to be glued with a
suitable glass preparation solvent and rag.
(8) Apply primer to gluing surface at windshield
seal. (Fig. 9)
(9) Allow primer to air dry for at least 10 minutes.
(10) Using a flash light, verify that glass primer is
without damage.
Windshield Opening Preparation
(1) Clean and vacuum windshield opening.
(2) Level old bead of windshield opening adhesive
to a thickness of approximately 1 mm (0.04 in.) and
remove loose adhesive. (Fig. 10)
(3) Clean and dry area of windshield opening to be
re-glued with a suitable glass preparation solvent
and rag.
(4) Re-prime any damaged area. If old adhesive
has been exposed for more than 12 hours, entire
adhesive area needs to be re-primed. (Fig. 11)(5) Allow primer to air dry for at least 10 minutes.
Windshield Installation
(1) Apply bead of glue with a triangular nozzle
directly to the windshield seal starting at bottom in
center of windshield. (Fig. 12)
CAUTION: Always apply bead of adhesive to the
windshield. Always install the windshield within 5
minutes after applying adhesive.
(2) Allow end of adhesive bead to run out parallel
to the start of the bead and smooth ends flush. (Fig.
13)
Fig. 10 WINDSHIELD OPENING PREPARATION
1 - OLD ADHESIVE
2 - SCRAPER
3 - WINDSHIELD OPENING
Fig. 11 WINDSHIELD OPENING PRIMER
1 - PRIMER
2 - WINDSHIELD OPENING
Fig. 12 WINDSHIELD ADHESIVE APPLICATION
1 - ADHESIVE BEAD
2 - WINDSHIELD SEAL
23 - 88 STATIONARY GLASSVA

Page 2032 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (3) Lift windshield into place in the center of the
windshield opening and use the tape as a guide to
aid installation of the windshield into the center of
the cutout.
(4) Carefully lay down windshiel

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