2006 MERCEDES-BENZ SPRINTER Service Manual

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Page 1793 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (25) Unscrew Torx socket bolts (4) (Fig. 46) and
remove oil pump (6). Screw two opposed bolts into
the oil pump housing and press the oil pump out of
the converter housing by applying light blows with

Page 1794 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (29) Remove multiple-disc pack B3 (2) (Fig. 47)
and spring washer (3) by removing snap-ring (1) in
transmission housing. To facilitate removal of the
snap-ring (1), compress the multiple-disc pack B3

Page 1795 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual ASSEMBLY
(1) Insert parking lock gear (5) (Fig. 48).
(2) Install multiple-disc holding clutch B2 (4) in
transmission housing (6) (Fig. 48).
(3) Screw in both Torx socket bolts (7). Tighten the
bolts t

Page 1796 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual NOTE: During the measurement the snap ring (7)
(Fig. 49) must contact the upper bearing surface of
the groove in the outer multiple-disc carrier (8).
NOTE: Pay attention to sequence of discs. If the
o

Page 1797 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (6) Place intermediate plate (3) on converter hous-
ing (2) and align.
NOTE: The intermediate plate can generally be used
several times. The plate must not be coated with
sealant
(7) Install the holdi

Page 1798 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (12) Install oil pump (6) and securely tighten.
Tighten the oil pump bolts to 20 N´m (177 in.lbs.).
VAAUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION 21 - 55

Page 1799 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (13) Using grease, insert sealing rings (7) (Fig. 53)
in the groove so that the joint remains together.
(14) Install the K1 (1) clutch onto the B1 clutch
(Fig. 53).
(15) Install input shaft with clutc

Page 1800 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual (18) Using grease, install both Teflon rings in the
groove at the rear of the output shaft so that the
joint stays together.
(19) Mount transmission housing on converter
housing.
(20) Screw in Torx so

(18) Using grease, install both Teflon rings in the
groove at the rear of the output shaft so that the
joint stays together.
(19) Mount transmission housing on converter
housing.
(20) Screw in Torx socket bolts through the trans-
mission housing into the converter housing. Tighten
the bolts to 20 N´m (177 in.lbs.).
(21) Measure end-play between park pawl gear
and grooved ball bearing in order to select the proper
geartrain end-play shim.
(22) Place Gauge Bar 6311 (1) on transmission
housing. Using a depth gauge, measure from the
gauge bar (1) to the parking lock gear (2) (Fig. 54).
(23) Using a depth gauge, measure from the
Gauge Bar 6311 (1) to the contact surface of the out-
put shaft bearing (2) in the transmission housing.
(Fig. 55)
(24) Subtract the first figure from the second fig-
ure to determine the current end-play of the trans-
mission. Select a shim such that the end-play will be
0.3-0.5 mm (0.012-0.020 in.). Shims are available in
thicknesses of 0.2 mm (0.008 in.), 0.3 mm (0.012 in.),
0.4 mm (0.016 in.), and 0.5 mm (0.020 in.).
(25) Install the selected end-play shim.(26) Screw in Torx socket bolts through the con-
verter housing into the transmission housing.
Tighten the bolts to 20 N´m (177 in.lbs.).
(27) Install output shaft bearing (2) in rear trans-
mission housing. Using Bearing Installer 9287 (1)
(Fig. 56), install the output shaft bearing (2) into the
transmission housing.The closed side of the plas-
tic cage must point towards the parking lock
gear.
(28) Install the retaining ring (1) (Fig. 57). Ensure
that the retaining ring is seated correctly in the
groove.
(29) Check that there is no play between the bear-
ing and the retaining ring using feeler gauge.
(30) There must be no play between the retaining
ring and the bearing. If the ring cannot be installed,
a thinner ring must be used. If there is play between
the ring and the bearing, a thicker ring must be
Fig. 55 Measure From Transmission Housing To
Rear Bearing Contact Surface
1 - GAUGE BAR 6311
2 - OUTPUT SHAFT BEARING CONTACT SURFACE
Fig. 56 Install Output Shaft Bearing
1 - BEARING INSTALLER 9287
2 - BEARING
3 - TRANSMISSION CASE
Fig. 57 Install Rear Output Shaft Retaining Ring
1 - RETAINING RING
2 - OUTPUT SHAFT BEARING
VAAUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION 21 - 57

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