2006 MERCEDES-BENZ SPRINTER check engine light

glove box hood release child restraint interior lights service reset isofix

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MERCEDES-BENZ SPRINTER 2006 Service Manual 1. Connect the DRBIIItto the DLC.
2. Place the shift lever in park.
3. Start the engine.
4. Set the blower to high speed.
5. Set the temperature selector to full cold.
6. Press air conditioning switch

1. Connect the DRBIIItto the DLC.
2. Place the shift lever in park.
3. Start the engine.
4. Set the blower to high speed.
5. Set the temperature selector to full cold.
6. Press air conditioning switch on.
7. With the DRBIIItin Sensors, verify that the:
A. ambient temperature is above 59F (15C).
B. refrigerant pressure is between 29 and 348
PSI (2 and 24 bar).
C. evaporator temperature is above 36.5F
(2.5C).
D. coolant temperature is above 158F (70C).
When all of the prerequisites have been met, use
the DRBIIItto record and erase all stored ATC
DTCs, and then select System Tests, and run the
ATC Function Test. When complete, check to see if
any active DTCs are present. If so, refer to the
symptom list in the Heating & A/C category for the
diagnostic procedure(s). If there are no DTCs
present, yet the performance seems less than ideal,
use the DRBIIItto look at all sensor values and the
status of the various inputs and outputs to see if
there is a deficiency detected that has not fully shut
down the system. For additional information, refer
to Sensor Values and Input/Output Status under
Diagnostic Tips in this section and to Section 11.0
for evaporator temperature sensor and air outlet
temperature sensor resistance to temperature spec-
ifications charts. Also, confirm that the water cycle
valve is functioning. Remember that the valve is
normally open. The pulse width signal will offer
insight into the valve's operation. The lower the
percentage number, the more open the valve be-
comes. Confirm that the valve is responding to the
signal from the ATC. If functioning correctly, verify
mode and blend door operation. If okay, the diagno-
sis then becomes purely refrigerant system related.
Attach the appropriate gauges and diagnose the
refrigeration system. Refer to the Service Informa-
tion for refrigerant system diagnostic procedures.
DIAGNOSTIC TIPS
SENSOR VALUES
Ambient Air Temperature
The Instrument Cluster transmits Ambient Air
Temperature Sensor data. In the event of a CAN
Bus communication failure, the last stored value is
displayed as a substitute value.
Interior Temperature
The normal range for the Interior Temperature
Sensor is from 32ÉF to 104ÉF. An implausible tem-
perature value indicates that the Interior Temper-
ature Sensor is bad. The repair in this case would be
to replace the ATC Module since the sensor is
integral to the module.Evaporator Temperature
The normal range for the Evaporator Temperature
Sensor is from 14ÉF to 104ÉF. A substitute value of
14ÉF with no updates indicates an Evaporator Tem-
perature Sensor circuit failure.
Air Outlet Temperature
The normal range for the Air Outlet Temperature
Sensor is from 32ÉF to 203ÉF. A substitute value of
111.1ÉF indicates an Air Outlet Temperature Sensor
circuit failure.
Coolant Temperature
The Engine Control Module transmits Coolant
Temperature Sensor date. In the event of a CAN
Bus communication failure, 257ÉF is displayed as a
substitute value.
Interior Temperature Controller
The normal range for the Blend control is from 62ÉF
to 144ÉF. This value represents the temperature set
by the operator. An implausible temperature value
or a temperature value that fails to change when
rotating the Blend control indicates that the Blend
control is bad. The repair in this case would be to
replace the ATC Module since the Blend control
integral to the module.
Refrigerant Pressure
The normal range for the Refrigerant Pressure
Sensor is from 29 PSI to 406 PSI. A substitute value
of 413 PSI indicates a Refrigerant Pressure Sensor
circuit failure. In addition, the normal range for
Pressure Sensor voltage is 0 volts to 5 volts. A value
of 0.9 volts indicates an open voltage supply circuit,
while a value of -999 indicates an open in all three
sensor circuits.
Water Cycle Valve
The normal range of the Water Cycle Valve is from
0% to 100%. The value indicates the extent to which
the valve is closed. A value of 100% indicates that
the valve is fully closed.
Intense Inst Light
The Instrument Cluster transmits this data. The
normal range for lighting intensity is from 0% to
100%. The value indicates the extent to which the
illumination has dimmed. A value of 0% indicates
bright while a value >0% indicates dimming. In the
event of a CAN Bus communication failure, 0% is
displayed as a substitute value.
INPUT/OUTPUT STATUS
Compressor Clutch
The ATC Module transmits this data. A status of
9ON9indicates that the compressor is operational. A
status of9OFF9indicates the compressor is not
operational.
6
GENERAL INFORMATION

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MERCEDES-BENZ SPRINTER 2006 Service Manual Compres SO Accel (Compressor Shut Off - Due
To Acceleration)
The Engine Control Module transmits this data. A
status of9YES9indicates that the compressor shut
off because of an acceleration request. A

Compres SO Accel (Compressor Shut Off - Due
To Acceleration)
The Engine Control Module transmits this data. A
status of9YES9indicates that the compressor shut
off because of an acceleration request. A status of
9NO9indicates that there is no acceleration request.
If shut off due to an acceleration request, the
compress will switch on again after 20 seconds. In
addition, the original acceleration request can no
longer exist for the ECM to acknowledge a subse-
quent request. In the event of a CAN Bus commu-
nication failure,9NO9is displayed as a substitute
value.
Compres SO W/E-Off (Compressor Shut Off -
Due to Emergency Off)
The Engine Control Module transmits this data. A
status of9YES9indicates that the compressor shut
off because of an emergency off request. A status of
9NO9indicates that there is no emergency off re-
quest. In the event of a CAN Bus communication
failure, the last stored value is displayed as a
substitute value.
Auxiliary Fan
The ATC Module transmits this data. A status of
9ON9indicates that the auxiliary fan is operational.
A status of9OFF9indicates that the auxiliary fan is
not operational. The Auxiliary Fan normally oper-
ates when refrigerant head pressure exceeds 290
PSI and coolant temperature exceeds 221ÉF. In the
event of a CAN Bus communication failure, 257ÉF is
displayed for coolant temperature (in Sensors) and
the Auxiliary Fan will run continuously.
Light PB CTRL Module
This input displays a status of9Bright9for positive
dimmer switch operation and9Dimmed9for nega-
tive dimmer switch operation. In the event of a CAN
Bus communication failure,9Bright9is displayed.
3.3.2 CABIN HEATER MODULE (CHM) &
HEATER BOOSTER MODULE (HBM)
3.3.2.1 SYSTEM DESCRIPTION
WARNING: NEVER OPERATE THE HEATER
IN AN ENCLOSED AREA THAT DOES NOT
HAVE EXHAUST VENTILATION FACILITIES.
ALWAYS VENT THE HEATER'S EXHAUST
WHEN OPERATING THE HEATER. REFER TO
(VENTING THE HEATER'S EXHAUST(
BELOW FOR PROPER EXHAUST VENTING
INSTRUCTIONS. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN
PERSONAL INJURY OR DEATH.
WARNING: ALLOW THE HEATER ASSEMBLY TO
COOL BEFORE PERFORMING A COMPONENT
INSPECTION/REPAIR/REPLACEMENT. FAILURE
TO FOLLOW THESE INSTRUCTIONS CAN
RESULT IN PERSONAL INJURY OR DEATH.
WARNING: ALWAYS DISCONNECT THE
VEHICLE'S BATTERY PRIOR TO
PERFORMING ANY TYPE OF WORK ON THE
HEATER ASSEMBLY. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN
PERSONAL INJURY OR DEATH.
WARNING: NEVER ATTEMPT TO REPAIR THE
HEATER ASSEMBLY OR ANY OF ITS
INTERNAL COMPONENTS. ALWAYS
PERFORM HEATER COMPONENT
REPLACEMENT IN ACCORDANCE WITH THE
SERVICE INFORMATION. FAILURE TO
FOLLOW THESE INSTRUCTIONS CAN
RESULT IN PERSONAL INJURY OR DEATH.
CAUTION: Always Perform The Heater
Pre-Test (In The Diagnostic Procedures) Prior
To Performing Any Other Test On The Heater
For The Test Result To Be Valid.
NOTE: Do not disconnect the vehicle's
battery or the heater's main power-supply
while the heater is in operation or in
run-down mode. Failure to follow these
instructions may result in excess emissions
from the heater.
NOTE: Failure to prime the Dosing Pump
after draining the fuel line will prevent heater
activation during the first attempt to start the
unit. This may also set a Diagnostic Trouble
Code (DTC) in the control unit's memory. Do
not perform the Dosing Pump Priming
Procedure if an attempt was made to start the
heater without priming the Dosing Pump
first. This will put excess fuel in the heater
module and cause smoke to emit from the
heater's exhaust pipe when heater activation
occurs.
NOTE: Waxed fuel can obstruct the fuel line
and reduce flow. Check for the appropriate
winter grade fuel and replace as necessary.
The Cabin Heater Assembly and Heater Booster
Assembly are supplemental type heaters designed
to pre-heat the engine's coolant in order to supply
the vehicle's occupants with heat prior to the engine
7
GENERAL INFORMATION

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MERCEDES-BENZ SPRINTER 2006 Service Manual 3.7 USING THE DRBIIIT
Refer to the DRBIIItuser guide for instructions
and assistance with reading trouble codes, erasing
trouble codes, and other DRBIIItfunctions.
3.8 DRBIIITERROR MESSAGES
Under norm

3.7 USING THE DRBIIIT
Refer to the DRBIIItuser guide for instructions
and assistance with reading trouble codes, erasing
trouble codes, and other DRBIIItfunctions.
3.8 DRBIIITERROR MESSAGES
Under normal operation, the DRBIIItwill dis-
play one of only two error messages: user-requested
WARM Boot or User-Requested COLD Boot. If the
DRBIIItshould display any other error message,
record the entire display and call the STAR Center.
This is a sample of such an error message display:
ver: 2.14
date: 26 Jul93
file: key_iff.cc
date: Jul26 1993
line: 548
err: 0xi
User-Requested COLD Boot
Press MORE to switch between this display
and the application screen.
Press F4 when done noting information.
3.9 DRBIIITDOES NOT POWER UP
(BLANK SCREEN)
If the LED's do not light or no sound is emitted at
start up, check for loose cable connections or a bad
cable. Check the vehicle battery voltage (data link
connector cavity 16). A minimum of 11 volts is
required to adequately power the DRBIIIt. Check
for proper grounds at DLC cavities 4 and 5.
If all connections are proper between the
DRBIIItand the vehicle or other devices, and the
vehicle battery is fully charged, an inoperative
DRBIIItmay be the result or a faulty cable or
vehicle wiring.
3.10 DISPLAY IS NOT VISIBLE
Low temperatures will affect the visibility of the
display. Adjust the contrast to compensate for this
condition.
4.0 DISCLAIMERS, SAFETY,
WARNINGS
4.1 DISCLAIMERS
All information, illustrations, and specifications
contained in this manual are based on the latest
information available at the time of publication.
The right is reserved to make changes at any time
without notice.
4.2 SAFETY
4.2.1 TECHNICIAN SAFETY INFORMATION
WARNING: WHEN OPERATING, ENGINES
PRODUCE AN ODORLESS GAS CALLED
CARBON MONOXIDE. INHALING CARBON
MONOXIDE GAS CAN RESULT IN SLOWER
REACTION TIMES AND CAN LEAD TO
PERSONAL INJURY OR DEATH. WHEN THE
ENGINE IS OPERATING, KEEP SERVICE
AREAS WELL VENTILATED OR ATTACH THE
VEHICLE EXHAUST SYSTEM TO THE SHOP
EXHAUST REMOVAL SYSTEM.
Set the parking brake and block the wheel before
testing or repairing the vehicle. It is especially
important to block the wheels on front-wheel drive
vehicles; the parking brake does not hold drive
wheels.
When servicing a vehicle, always wear eye pro-
tection, and remove any metal jewelry such as
rings, watchbands or bracelets that might make an
inadvertent electrical contact.
When diagnosing a body system problem, it is
important to follow approved procedures where
applicable. These procedures can be found in this
11
GENERAL INFORMATION

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MERCEDES-BENZ SPRINTER 2006 Service Manual Symptom:
*NO RESPONSE FROM ENGINE CONTROL MODULE
POSSIBLE CAUSES
CHECK POWERS AND GROUNDS TO THE ENGINE CONTROL MODULE
K-ECM CIRCUIT SHORTED TO GROUND
K-ECM CIRCUIT SHORTED TO VOLTAGE
K-ECM CIRCUIT OP

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MERCEDES-BENZ SPRINTER 2006 Service Manual Symptom:
CIRC PUMP CONTROL HIGH OR OPEN (ACTIVE)
POSSIBLE CAUSES
CIRCULATION PUMP
CIRCULATION PUMP CONTROL CIRCUIT SHORTED TO VOLTAGE
AUTOMATIC TEMPERATURE CONTROL (ATC)
CIRCULATION PUMP CONTROL CIRCU

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MERCEDES-BENZ SPRINTER 2006 Service Manual Symptom:
WATER CYCLE VALVE CONTROL HIGH OR OPEN (ACTIVE)
POSSIBLE CAUSES
WATER CYCLE VALVE
WATER CYCLE VALVE CONTROL CIRCUIT SHORTED TO VOLTAGE
AUTOMATIC TEMPERATURE CONTROL (ATC)
WATER CYCLE VALVE CO

Page 191 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual TEST ACTION APPLICABILITY
4 Turn the ignition off.
NOTE: Check connectors - Clean/repair as necessary.
Reconnect the Automatic Temperature Control (ATC) C1 harness connector.
Press the Residual Engine

Page 324 of 2305

MERCEDES-BENZ SPRINTER 2006 Service Manual ²Four Wheel Speed Sensors/Tone Wheel assem-
blies
²ABS warning indicator
²TCS (ASR) event indicator
²TCS (ASR) warning indicator
²Steering Angle Sensor
²Lateral Acceleration/Yaw Rate Sensor
²Br

²Four Wheel Speed Sensors/Tone Wheel assem-
blies
²ABS warning indicator
²TCS (ASR) event indicator
²TCS (ASR) warning indicator
²Steering Angle Sensor
²Lateral Acceleration/Yaw Rate Sensor
²Brake Pressure Sensor
²ESP event indicator
²Brake Fluid Level switch
²Brake Switch (BS)
²Brake Lamp Switch (BLS)
²TCS Switch (TCSS)
²K - ABS
²CAN C Bus
²Fuses, grounds, and wiring
3.7.1 ABS AND TCS (ASR) INDICATORS
This system is equipped with an ABS warning
indicator, TCS (ASR) warning indicator, and TCS
(ASR) event indicator to alert the driver of a
malfunction/event it has detected. The CAB can
request the illumination of the ABS warning indi-
cator, TCS (ASR) warning indicator, and TCS (ASR)
event indicator via CAN C BUS. The CAB controls
the ABS warning indicator by:
²Light steady during an initial test at the begin-
ning of an ignition cycle to function as a bulb
check
²Light steady when a system malfunction exists
(DTC)
²Light steady - If you have not met the speed
required to reset/retest the ABS components
The Instrument Cluster (IC) controls the indica-
tors. The Instrument Cluster transmits a message
over the CAN C Bus relating to diagnostics and
current lamp status for the ABS and TCS (ASR)
indicators. The CAB can control the operation of
TCS warning and TCS event indicators by:
²Both light steady with engine off and both go out
with engine running
²TCS warning indicator lights steady when a TCS
malfunction exists
²TCS event indicator will flash when TCS is in an
active event
3.7.2 CONTROLLER ANTILOCK BRAKE
(CAB)
The CAB is mounted directly to the Hydraulic
Control Unit (HCU) that includes a microprocessor
and twelve solenoids that control valves that con-trol brake pressure during antilock braking or trac-
tion control events. The CAB also has circuits that
monitor the following:
²Double brake switch outputs are monitored to
determine whether or not to prepare for possible
ABS braking
²Wheel Speed Sensors are monitored to determine
when a wheel is tending to lock up. The CAB will
operate the valves in the HCU to control braking
pressure during ABS braking
²Detect ABS system related problems and take
diagnostic action
²Able to execute self-tests and output control com-
mands
When equipped with Electronic Stability (ESP),
the CAB also monitors the following:
²The ESP looks at the Steering Angle Sensor value
and monitors the speed of the inner and outer
wheels to ensure that the values are plausible.
The Steering Angle Sensor also monitors the
speed that the steering wheel is turned.
²The Lateral Acceleration/Yaw Rate Sensor is con-
tained in one unit. The sensor measures side to
side (lateral) motion and rotational motion (how
fast the vehicle is turning).
²The ESP uses data from the Brake Pressure
Sensor to analyze how hard and fast that the
driver wants to brake.
3.7.3 HYDRAULIC CONTROL UNIT (HCU)
The HCU on the Bosch 5.7 has an integral valve
body for controlling the front and rear brakes.
Within the HCU are inlet, outlet, and shuttle
valves, to release brake pressure as required to
avoid wheel lockup, keeping the wheels rolling, and
maintain optimum deceleration with stability. The
Pump Motor is attached to the HCU which works
with the ABS and TCS and is controlled by the
CAB. The primary function is to provide extra
amount of fluid when needed.
3.7.4 SWITCHES/SENSORS
BRAKE SWITCH (BS):This switch prepares the
CAB for a possible antilock event. The CAB uses an
output state voltage from the BS when the brake
pedal is either released/depressed. The Fused Igni-
tion Switch Output circuit supplies 12 volts to the
BS. A released brake pedal will close the BS circuit
and the BS Output circuit supplies 12 volts to the
CAB. When the driver depresses the brake pedal,
the BS Output circuit voltage drops to 0 volts and
the CAB senses the brake pedal state. This tells the
CAB what position the brake pedal is currently in to
make an ABS event possible. When using the
DRBIIItin Inputs/Outputs, the BS and BLS will
3
GENERAL INFORMATION

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