2004 NISSAN TERRANO Service Repair Manual

Installation
Transmission has to be installed as a unit together with transfer
box.
Install transmission assembly as follows:
IApply sealant as below:
Bolt No. Tightening torque N×m (kg-m, ft-lb) Bolt length ªLº -
mm (in)
1 39 - 49 (4.0 - 5.0, 29 - 36) 57 (2.244)
2 18 - 22 (1.9 - 2.2, 14 - 16) 11 (0.433)
3 29 - 39 (3.0 - 4.0, 22 - 29) 100 (3.94)
YMT151
NMT027
REMOVAL AND INSTALLATIONFS5R30A
MT-8
http://vnx.su/

IRaise the unit with a hoist.
I Position the transmission assembly on a portable jack and
secure it with a suitable tool.
Lift the assembly until the gearbox input shaft faces its hous-
ing.
Move the assembly towards the engine. The assembly must be
rotated slightly so that the starter motor housing clears the
projection on the companion floor. Insert input shaft into its
housing (slightly raising the rear of the transfer box may facili-
tate the introduction of the shaft into its housing).
I Tighten the screws securing the gearbox to the engine.
:39-49N ×m (4.0 - 5.0 kg-m, 29 - 36 ft-lb)
I Connect the electrical wiring. Secure with the respective clips.
I Fit the RPM-sensor to the transmission upper side.
I Fit the exhaust pipe support bracket to the transfer box.
:13-16N ×m (1.3 - 1.6 kg-m ,9-12ft-lb)
I Fit the starter motor. Secure the earth wire to the starter motor
lower screw.
:31-41N ×m (3.2 - 4.2 kg-m, 23 - 30 ft-lb)
I Fit the clutch slave cylinder.
:30-40N ×m (3.1 - 4.1 kg-m, 22 - 30 ft-lb)
I Install fourth crossmember (Note the ªfrontº mark).
Crossmember fixing bolts to chassis:
:41-52N ×m (4.2 - 5.3 kg-m, 30 - 38 ft-lb)
Crossmember fixing bolts to transmission:
:68-87N ×m (6.9 - 8.9 kg-m, 50 - 64 ft-lb)
I Take away the portable jack holding boxes assembly.
I Install fifth crossmember.
:59-78N ×m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
I Install third crossmember.
: Screws: 41 - 52 N ×m (4.2 - 5.3 kg-m,
30 - 38 ft-lb)
Nuts: 68 - 87 N ×m (6.9 - 8.9 kg-m,
50 - 64 ft-lb)
I Install torsion bar springs. Ð Refer to FA section.
I Install front and rear propeller shafts. Ð Refer to PD section.
I Install shift levers of transmission and transfer.
:14-18N ×m (1.4 - 1.8 kg-m, 10 - 13 ft-lb)
Bolt head dimensions: Bolt A: 12 mm (0.472 in)
Bolt B: 13 mm (0.512 in)
I Connect negative battery cable.
SMT446B
REMOVAL AND INSTALLATIONFS5R30A
Installation (Cont'd)
MT-9
http://vnx.su/

Case Components
YMT152
MAJOR OVERHAULFS5R30A
MT-10
http://vnx.su/

Gear Components
MT-3010
MAJOR OVERHAULFS5R30A
MT-11
http://vnx.su/

NMT028
MAJOR OVERHAULFS5R30A
Gear Components (Cont'd)MT-12
http://vnx.su/

Shift Control Components
YMT153
MAJOR OVERHAULFS5R30A
MT-13
http://vnx.su/

Case Components
1. Remove check ball plug, check spring and check ball. Thenremove interlock stopper.
If interlock assembly is removed as a unit, the check ball can
fall into transmission case.
2. Remove control housing, return spring and check ball.
3. Drive out retaining pin from striking arm.
4. Remove OD gear case together with striking arm by tapping lightly.
SMT366A
SMT438B
SMT439B
SMT440B
SMT444B
DISASSEMBLY
MT-14
http://vnx.su/

5. Remove front cover and gasket.
6. Remove stopper ring and main drive bearing snap ring.
7. Remove transmission case by tapping lightly.
8. Remove front cover oil seal.
Shift Control Components
1. Mount adapter plate on vise.
2. Remove OD & reverse fork rod.
SMT441B
SMT371A
SMT372A
SMT392A
SMT373A
DISASSEMBLY
Case Components (Cont'd)MT-15
http://vnx.su/