2004 NISSAN TERRANO Service Repair Manual

Diagnosis by CONSULT-II
NOTICE
1. The CONSULT-II electrically displays shift timing and lock-up timing (that is, operation timing of eachsolenoid).
Check for time difference between actual shift timing and the CONSULT-II display. If the difference is
noticeable, mechanical parts (except solenoids, sensors, etc.) may be malfunctioning. Check mechanical
parts using applicable diagnostic procedures.
2. Shift schedule (which implies gear position) displayed on CONSULT-II and that indicated in Service Manual may differ slightly. This occurs because of the following reasons:
IActual shift schedule has more or less tolerance or allowance,
I Shift schedule indicated in Service Manual refers to the point where shifts start. Gear position displayed
on CONSULT-II indicates the point where shifts are completed.
3. Shift solenoid valve ªAº or ªBº is displayed on CONSULT-II at the start of shifting. Gear position is displayed upon completion of shifting (which is computed by TCM).
4. Additional CONSULT-II information can be found in the Operation Manual supplied with the CONSULT-II unit.
SELF-DIAGNOSTIC RESULT TEST MODE
Refer to AT-14.
DATA MONITOR DIAGNOSTIC TEST MODE
Item DisplayMonitor item
Description Remarks
ECU
input
signals Main
signals
Vehicle speed sensor 1
(A/T)
(Revolution sensor) VHCL/S SE×A/T
[km/h] or [mph]
XÐI
Vehicle speed computed from signal
of revolution sensor is displayed. When racing engine in ªNº or ªPº posi-
tion with vehicle stationary, CON-
SULT-II data may not indicate
0 km/h (0 MPH).
Vehicle speed sensor 2
(Meter) VHCL/S SE×MTR
[km/h] or [mph]
XÐI
Vehicle speed computed from signal
of vehicle speed sensor is dis-
played. Vehicle speed display may not be
accurate under approx. 10 km/h
(6 MPH). It may not indicate 0 km/h (0
MPH) when vehicle is stationary.
Throttle (accelerator)
position sensor THRTL POS SEN
[V]
XÐI
Throttle (accelerator) position sen-
sor signal voltage is displayed.
A/T fluid temperature
sensor FLUID TEMP SE
[V]
XÐI
A/T fluid temperature sensor signal
voltage is displayed.
I Signal voltage lowers as fluid tem-
perature rises.
Battery voltage BATTERY VOLT [V]XÐI
Source voltage of TCM is displayed.
Engine speed ENGINE SPEED [rpm]XXI
Engine speed, computed from
engine speed signal, is displayed. Engine speed display may not be
accurate under approx. 800 rpm. It
may not indicate 0 rpm even when
engine is not running.
Overdrive control switch OVERDRIVE SW [ON/OFF]XÐI
ON/OFF state computed from signal
of overdrive control SW is displayed.
P/N position switch P/N POSI SW [ON/OFF]XÐI
ON/OFF state computed from signal
of P/N position SW is displayed.
R position switch R POSITION SW [ON/OFF]XÐI
ON/OFF state computed from signal
of R position SW is displayed.
D position switch D POSITION SW [ON/OFF]XÐI
ON/OFF state computed from signal
of D position SW is displayed.
2 position switch 2 POSITION SW [ON/OFF]XÐI
ON/OFF status, computed from sig-
nal of 2 position SW, is displayed.
1 position switch 1 POSITION SW [ON/OFF]XÐI
ON/OFF status, computed from sig-
nal of 1 position SW, is displayed.
ASCD-cruise signal ASCD×CRUISE [ON/OFF]XÐI
Status of ASCD cruise signal is dis-
played.
ON ... Cruising state
OFF ... Normal running state I
This is displayed even when no
ASCD is mounted.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
AT-20
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ItemDisplayMonitor item
Description Remarks
ECU
input
signals Main
signals
ASCD-OD cut signal ASCD×OD CUT [ON/OFF]XÐI
Status of ASCD×OD release signal is
displayed.
ON ... OD released
OFF ... OD not released I
This is displayed even when no
ASCD is mounted.
Kickdown switch KICKDOWN SW [ON/OFF]XÐI
ON/OFF status, computed from sig-
nal of kickdown SW, is displayed. I
This is displayed even when no
kickdown switch is equipped.
A/T mode switch POWER SHIFT SW [ON/OFF]XÐI
ON/OFF state computed from signal
of SPORT shift SW is displayed.
Closed throttle position
switch CLOSED THL/SW
[ON/OFF]
X ÐI
ON/OFF status, computed from sig-
nal of closed throttle (accelerator)
position SW, is displayed.
Wide open throttle posi-
tion switch W/O THRL/P-SW
[ON/OFF]
X ÐI
ON/OFF status, computed from sig-
nal of wide open throttle (accelera-
tor) position SW, is displayed.
A/T mode switch HOLD SW [ON/OFF]XÐI
ON/OFF status, computed from sig-
nal of SNOW shift SW, is displayed.
Gear position GEAR
ÐXI
Gear position data used for compu-
tation by TCM, is displayed.
Selector lever position SLCT LVR POSI ÐXI
Selector lever position data, used
for computation by TCM, is dis-
played. I
A specific value used for control is
displayed if fail-safe is activated due
to error.
Vehicle speed VEHICLE SPEED
[km/h] or [mph] ÐXI
Vehicle speed data, used for com-
putation by TCM, is displayed.
Throttle (accelerator)
position THROTTLE POSI
[/8]
Ð XI
Throttle (accelerator) position data,
used for computation by TCM, is
displayed. I
A specific value used for control is
displayed if fail-safe is activated due
to error.
Line pressure duty LINE PRES DTY [%]Ð XI
Control value of line pressure sole-
noid valve, computed by TCM from
each input signal, is displayed.
Torque converter clutch
solenoid valve duty TCC S/V DUTY
[%]
ÐXI
Control value of torque converter
clutch solenoid valve, computed by
TCM from each input signal, is dis-
played.
Shift solenoid valve A SHIFT S/V A [ON/OFF]Ð XI
Control value of shift solenoid valve
A, computed by TCM from each
input signal, is displayed. Control value of solenoid is displayed
even if solenoid circuit is discon-
nected.
The ªOFFº signal is displayed if sole-
noid circuit is shorted.
Shift solenoid valve B SHIFT S/V B
[ON/OFF]Ð XI
Control value of shift solenoid valve
B, computed by TCM from each
input signal, is displayed.
Overrun clutch solenoid
valve OVERRUN/C S/V
[ON/OFF]
Ð XI
Control value of overrun clutch sole-
noid valve computed by TCM from
each input signal is displayed.
Self-diagnosis display
lamp
(SPORT indicator lamp) SELF-D DP LMP
[ON/OFF]
Ð XI
Control status of SPORT indicator
lamp is displayed.
X: Applicable
Ð: Not applicable
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Diagnosis by CONSULT-II (Cont'd)
AT-21
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Introduction
The TCM receives a signal from the vehicle-speed sensor, throttle
(accelerator) position sensor or park/neutral position switch and
provides shift control or lock-up control via solenoid valves.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good
operating condition and be free of valve seizure, solenoid valve
malfunction, etc.
It is much more difficult to diagnose an incident that occurs inter-
mittently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II or a circuit tester connected should be per-
formed. Follow the ªWork Flowº. Refer to AT-26.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A ªDiagnostic Worksheetº like the
example (AT-24) should be used.
Start your diagnosis by looking for ªconventionalº incidents first.
This will help troubleshoot driveability incidents on an electronically
controlled engine vehicle.
SAT631IA
SAT632I
SEF234G
TROUBLE DIAGNOSIS Ð Introduction
AT-22
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Diagnostic Worksheet
INFORMATION FROM CUSTOMER
KEY POINTS
WHAT......................... Vehicle & A/T model
WHEN ......................... Date, Frequencies
WHERE ...................... Road conditions
HOW ........................... Operating conditions, Symptoms
Customer name MR/MS Model & Year VIN
Trans. model EngineMileage
Incident Date Manuf. DateIn Service Date
Frequency lContinuous lIntermittent ( times a day)
Symptoms lVehicle does not move. (l Any positionlParticular position)
l No up-shift (l 1st,2nd l2nd ,3rd l3rd ,O/D)
l No down-shift (l O/D,3rd l3rd ,2nd l2nd ,1st)
l Lockup malfunction
l Shift point too high or too low.
l Shift shock or slip ( lN, D lLockup lAny drive position)
l Noise or vibration
l No kickdown
l No pattern select
l Others
( )
SPORT indicator lamp Blinks for about 8 seconds.
l Continuously lit lNot lit
Malfunction indicator lamp
(MIL) l
Continuously lit lNot lit
TROUBLE DIAGNOSIS Ð Introduction
AT-23
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DIAGNOSTIC WORKSHEET
1.lRead the Fail-safe and listen to customer complaints. AT-5
2. lA/T FLUID CHECK AT-27
l Leakage (Follow specified procedure)
l Fluid condition
l Fluid level
3. lPerform STALL TEST and LINE PRESSURE TEST. AT-27,
AT-30
l Stall test Ð Mark possible damaged components/others.
l Torque converter one-way clutch
l Reverse clutch
l Forward clutch
l Overrun clutch
l Forward one-way clutch l
Low & reverse brake
l Low one-way clutch
l Engine
l Line pressure is low
l Clutches and brakes except high
clutch and brake band are OK
l Line pressure test Ð Suspected parts:
4. lPerform all ROAD TEST and mark required procedures. AT-32
4-1. Check before engine is started. AT-33 l SELF-DIAGNOSTIC PROCEDURE Ð Mark detected items.
l Vehicle speed sensor×A/T (Revolution sensor), AT-52.
l Vehicle speed sensor×MTR, AT-56.
l Throttle (accelerator) position sensor, AT-62.
l Shift solenoid valve A, AT-65.
l Shift solenoid valve B, AT-68.
l Overrun clutch solenoid valve, AT-71.
l Torque converter clutch solenoid valve, AT-93.
l A/T fluid temperature sensor and TCM power source, AT-78.
l Engine speed signal, AT-82.
l Line pressure solenoid valve, AT-86.
l Park/neutral position, overdrive control, A/T check and throttle
(accelerator) position switches, AT-93.
l Battery
l Others
4-2. Check at idle AT-35 l 1. SPORT Indicator Lamp Does Not Come On, AT-97.
l 2. SPORT or SNOW Indicator Lamp Does Not Come On, AT-100.
l 3. O/D OFF Indicator Lamp Does Not Come On, AT-100.
l 4. SPORT Indicator Lamp Does Not Come On, AT-101.
l 5. Engine Cannot Be Started In ªPº And ªNº Position, AT-102.
l 6. In ªPº Position, Vehicle Moves Forward Or Backward When Pushed,
AT-102.
l 7. In ªNº Position, Vehicle Moves, AT-103.
l 8. Large Shock. ªNº ,ªRº Position, AT-104.
l 9. Vehicle Does Not Creep Backward In ªRº Position, AT-105.
l 10. Vehicle Does Not Creep Forward In ªDº, ª2º Or ª1º Position, AT-106.
4-3. Cruise test AT-36,
AT-39
Part-1
l 11. Vehicle Cannot Be Started From D
1, AT-107.
l 12. A/T Does Not Shift: D
1,D2Or Does Not Kickdown: D4,D2, AT-108.
l 13. A/T Does Not Shift: D
2,D3, AT-109.
l 14. A/T Does Not Shift: D
3,D4, AT-110.
l 15. A/T Does Not Perform Lock-up, AT-111.
l 16. A/T Does Not Hold Lock-up Condition, AT-112.
l 17. Lock-up Is Not Released, AT-112.
l 18. Engine Speed Does Not Return To Idle (Light Braking D
4,D3), AT-113.
TROUBLE DIAGNOSIS Ð Introduction
Diagnostic Worksheet (Cont'd)
AT-24
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4. Part-2l19. Vehicle Does Not Start From D
1, AT-114.
l 12. A/T Does Not Shift: D
1,D2Or Does Not Kickdown: D4,D2, AT-108.
l 13. A/T Does Not Shift: D
2,D3, AT-109.
l 14. A/T Does Not Shift: D
3,D4, AT-110. AT-41
Part-3
l 20. A/T Does Not Shift: D
2,D1When Depressing Accelerator Pedal, AT-5.
l 21. A/T Does Not Shift: D
4,D3When Overdrive Control Switch ªONº ,
ªOFFº, AT-116.
l 18. Engine Speed Does Not Return To Idle (Engine Brake In D
3), AT-113.
l 22. A/T Does Not Shift: D
3,22, When Selector Lever ªDº ,ª2º Position,
AT-116.
l 18. Engine Speed Does Not Return To Idle (Engine Brake In 2
2), AT-113.
l 23. A/T Does Not Shift: 2
2,11, When Selector Lever ª2º ,ª1º Position,
AT-5.
l 24. Vehicle Does Not Decelerate By Engine Brake, AT-117.
l SELF-DIAGNOSTIC PROCEDURE Ð Mark detected items. AT-42
l Vehicle speed sensor×A/T (Revolution sensor), AT-52.
l Vehicle speed sensor×MTR, AT-56.
l Throttle (accelerator) position sensor, AT-62.
l Shift solenoid valve A, AT-65.
l Shift solenoid valve B, AT-68.
l Overrun clutch solenoid valve, AT-71.
l Torque converter clutch solenoid valve, AT-71.
l A/T fluid temperature sensor and TCM power source, AT-78.
l Engine speed signal, AT-82.
l Line pressure solenoid valve, AT-86.
l Park/neutral position, overdrive control, A/T check and throttle
(accelerator) position switches, AT-93.
l Battery
l Others
5. lFor self-diagnosis NG items, inspect each component. Repair or replace the
damaged parts. AT-14
6. lPerform all ROAD TEST and re-mark required procedures. AT-32
7. lPerform the Diagnostic Procedures for all remaining items marked NG. Repair or
replace the damaged parts.
Refer to the Symptom Chart when you perform the procedures. (The chart also
shows some other possible symptoms and the component inspection orders.) AT-46
AT-43
8. lErase self-diagnosis code from TCM memories. AT-19
TROUBLE DIAGNOSIS Ð Introduction
Diagnostic Worksheet (Cont'd)
AT-25
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Work Flow
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malfunction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
Make good use of the two sheets provided, ªINFORMATION FROM CUSTOMERº and ªDIAGNOSTIC
WORKSHEETº, to perform the best troubleshooting possible.
CHECK IN
LISTEN TO CUSTOMER COMPLAINTS AND FILL OUT
ªINFORMATION FROM CUSTOMERº, AT-23.
Check for any Service Bulletins.FRefer to FAIL-SAFE Service Notice or Precautions, AT-5.
CHECK A/T FLUID LEVEL AND CONDITION. IF NG, PLACE
CHECK ON THE DIAGNOSTIC WORKSHEET, AT-24.FRefer to A/T Fluid Check, AT-27.
PERFORM STALL TEST AND LINE PRESSURE TEST.FRefer to Stall Test and Line Pressure Test, AT-27, AT-30.
PERFORM ROAD TEST WITH SELF-DIAGNOSIS AND
PLACE CHECKS FOR NG ITEMS ON THE DIAGNOSTIC
WORKSHEET.
NG items including
self-diagnostic item
FFollow ROAD TEST procedure, AT-32.
IFOR SELF-DIAGNOSIS NG ITEMS:
-INSPECT EACH COMPONENT.
-REPAIR/REPLACE.
I PERFORM ROAD TEST AND PLACE CHECKS FOR NG
ITEMS ON THE DIAGNOSTIC WORKSHEET AGAIN.FIRefer to self-diagnosis, AT-14.
I Perform ROAD TEST for all items.
IFOR ALL REMAINING MALFUNCTIONS:
-INSPECT EACH COMPONENT.
-REPAIR/REPLACE.
I PERFORM ROAD TEST AND CONFIRM ALL MALFUNC-
TIONS ARE ELIMINATED.FRefer to
ION BOARD DIAGNOSTIC SYSTEM DESCRIPTION,
AT-14, AT-20.
I TROUBLE DIAGNOSIS FOR SELF-DIAGNOSIS CODE,
AT-52, AT-93.
I DIAGNOSTIC PROCEDURES FOR SYMPTOMS, AT-26,
AT-117.
I Symptom Chart, AT-43.
ERASE SELF-DIAGNOSIS CODE FROM TCM MEMORIES.FRefer to HOW TO ERASE SELF-DIAGNOSIS RESULTS,
AT-19.
PERFORM FINAL CHECK
OK
FRefer to SELF-DIAGNOSIS CONFIRMATION PROCEDURE,
AT-52 - AT-86.
CHECK OUT
H
H
H
H
H
H
H
H
H
TROUBLE DIAGNOSIS Ð Introduction
AT-26
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A/T Fluid Check
FLUID LEAKAGE CHECK
1. Clean area suspected of leaking. Ð for example, mating sur-face of converter housing and transmission case.
2. Start engine, apply foot brake, place selector lever in ªDº posi- tion and wait a few minutes.
3. Stop engine.
4. Check for fresh leakage.
FLUID CONDITION CHECK
Fluid color Suspected cause
Dark or black with burned odor Wear of frictional material
Milky pink Water contamination Ð Road water enter-
ing through filler tube or breather
Varnished fluid, light to dark
brown and tacky Oxidation Ð Over or under filling, Ð Over-
heating
FLUID LEVEL CHECK
Refer to MA section (ªChecking A/T Fluidº, ªCHASSIS AND BODY
MAINTENANCEº).
Stall Test
STALL TEST PROCEDURE
1. Check A/T and engine fluid levels. If necessary, add.
2. Drive vehicle for approx. 10 minutes or until engine oil and ATF
reach operating temperature.ATF operating temperature: 50 - 80ÉC (122 - 176ÉF)
3. Set parking brake and block wheels.
4. Install a tachometer where it can be seen by driver during test.
I It is good practice to put a mark on point of specified
engine rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in ªDº position.
6. Accelerate to wide open throttle gradually while applying foot brake.
7. Quickly note the engine stall revolution and immediately release throttle.
I During test, never hold throttle wide open for more than 5
seconds.
Stall revolution: 2,450 - 2,700 rpm
SAT801A
SAT638A
SAT647B
SAT513G
SAT514G
TROUBLE DIAGNOSIS Ð Basic Inspection
AT-27
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