2004 NISSAN TERRANO Service Repair Manual

6. Install drive pinion bearing spacer, pinion bearing adjustingshim and drive pinion in gear carrier.
7. Insert companion flange into drive pinion by tapping the com- panion flange with a soft hammer.
8. Tighten pinion nut to specified torque.
The threaded portion of drive pinion and pinion nut should be
free from oil or grease. Tool number:KV38104700
9. Turn drive pinion in both directions several times, and measure pinion bearing preload.Tool number: ST3127S000
Pinion bearing preload: 1.1 - 1.6 N ×m (11.2 - 16.3 kg-cm, 9.7 - 14.1 in-lb)
10. Install differential case assembly with side bearing outer races into gear carrier.
SPD712
SPD697
SPD040
SPD149
PD383
ASSEMBLY (C200)
Differential Carrier (Cont'd)
PD-54
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11. Position side bearing on gear carrier with threads properlyengaged; screw in adjusters lightly at this stage of assembly.Tool number: ST32580000
12. Align mark on bearing cap with that on gear carrier and install bearing cap on gear carrier.
I Do not tighten at this point to allow further tightening of side
bearing adjusters.
13. Tighten both right and left side bearing adjusters alternately and measure ring gear backlash and total preload at the same time.
Adjust right and left side bearing adjusters by tightening them
alternately so that proper ring gear backlash and total preload
can be obtained.Ring gear-to-drive pinion backlash: 0.10 - 0.20 mm (0.0039 - 0.0079 in)
I When checking preload, turn drive pinion in both direc-
tions several times to set bearing rollers.
Tool number: ST3127S000
The total pinion bearing preload value with the differential case
assembly should be in accordance with the same value measured
without the differential case assembly. (See point 9.)
The relationship between both is:
Pinion bearing preload
With differential case assembly Without differential case assembly kg-cm N×m kg-cmN×m
14 1.417 - 23 1.7 - 2.3
15 1.518 - 24 1.8 - 2.4
16 1.619 - 25 1.9 - 2.5
17 1.720 - 26 2.0 - 2.6
SPD684
SPD265
SPD246
SPD149
ASSEMBLY (C200)
Differential Carrier (Cont'd)
PD-55
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14. Tighten side bearing cap bolts.
:88-98N×m (9.0 - 9.9 kg-m, 65 - 72 ft-lb)
15. Install side lock finger in place to prevent rotation during opera- tion.
16. Check runout of ring gear with a dial indicator. Runout limit:0.08 mm (0.0031 in)
I If backlash varies excessively in different places, the variance
may have resulted from foreign matter caught between the ring
gear and the differential case.
I If the backlash varies greatly when the runout of the ring gear
is within a specified range, the hypoid gear set or differential
case should be replaced.
17. Check tooth contact. (Refer to PD-49.)
SPD698
SPD247
ASSEMBLY (C200)
Differential Carrier (Cont'd)
PD-56
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Propeller Shaft
GENERAL SPECIFICATIONS
Unit: mm (in)
MODELALLH/TWAGON
Portion Front Rear
Propeller shaft
model 0F71H 2S80B
Number of joints 2
Coupling
method with
transmission Flange type Sleeve type
Types of journal
bearings Solid type (dis-
assembly type) Solid type
Shaft length
(Spider to spi-
der) mm (in) 569 (22.40) 750 (29.53) 950 (37.40)
Shaft outer
diameter mm (in) 65 (2.56) 65 (2.56)
INSPECTION AND ADJUSTMENT
Front propeller shaft
Unit: mm (in)
Propeller shaft model
0F71H
Journal axial play limit 0.02 (0.0008)
Propeller shaft runout limit 0.6 (0.024)
Measuring point A L/2
YPD011
Rear propeller shaft
Unit: mm (in)
Propeller shaft model 2S80B
Journal axial play limit 0.02 (0.0008)
Propeller shaft runout limit 0.6 (0.024) Measuring point A L/2
YPD012
Available snap rings
0F71H models
Unit: mm (in)
Thickness mm (in) Part number
1.25 (0.0492) 37150-2X800
1.30 (0.0512) 37149-2X800
1.35 (0.0531) 37148-2X800
1.40 (0.0551) 37147-2X800
1.45 (0.0571) 37146-2X800
2S80B models
Thickness mm (in) Part number
1.45 (0.0571) 37146-7F000
1.50 (0.0591) 37147-7F000
1.55 (0.0610) 37148-7F000
1.60 (0.0630) 37149-7F000
1.65 (0.0650) 37150-7F000
1.70 (0.0669) 37151-7F000
1.75 (0.0689) 37152-7F000
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-57
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Final Drive
GENERAL SPECIFICATIONS
Front final driveR180A
4-pinion
Oil capacity (Approx.) (Imp pt) 1.3 (2-1/4)
Rear final drive H233B LSD* 4-pinion
Oil capacity (Approx.) (Imp pt) 2.8 (4-7/8)
Model TD27Ti ZD30DDTi
Gear ratio 4.375 4.111
Number of teeth Ring gear 35 37
Drive pinion 8 9
* Limited Slip Differential
INSPECTION AND ADJUSTMENT (R180A)
Ring gear runout
Ring gear runout limit mm (in) 0.05 (0.0020)
Axle bearing adjustment
Axle bearing end play mm (in) 0 - 0.1 (0 - 0.004)
Available axle bearing adjusting shims
Thickness mm (in) Part number0.10 (0.0039) 38233-01G11
0.20 (0.0079) 38233-01G12
0.30 (0.0118) 38233-01G13
0.40 (0.0157) 38233-01G14
Side gear adjustment
Side gear backlash
(Clearance between side gear to
differential case) mm (in)0.10 - 0.20
(0.0039 - 0.0079)
Available side gear thrust washers
Thickness mm (in) Part number 0.75 (0.0295) 38424-W2010
0.78 (0.0307) 38424-W2011
0.81 (0.0319) 38424-W2012
0.84 (0.0331) 38424-W2013
0.87 (0.0343) 38424-W2014
0.90 (0.0354) 38424-W2015
0.93 (0.0366) 38424-W2016
0.96 (0.0378) 38424-W2017
Drive pinion height adjustment
Available pinion height adjusting washers
Thickness mm (in) Part number
3.09 (0.1217) 38154-G2317
3.12 (0.1228) 38154-G2318
3.15 (0.1240) 38154-G2319
3.18 (0.1252) 38154-G2320
3.21 (0.1264) 38154-G2321
3.24 (0.1276) 38154-G2322
3.27 (0.1287) 38154-G2323
3.30 (0.1299) 38154-G2324 3.33 (0.1311) 38154-G2360
3.36 (0.1323) 38154-G2361
3.39 (0.1335) 38154-G2362
3.42 (0.1346) 38154-G2363
3.45 (0.1358) 38154-G2364
3.48 (0.1370) 38154-G2365
3.51 (0.1382) 38154-G2366
3.54 (0.1394) 38154-G2367
3.57 (0.1406) 38154-G2368
3.60 (0.1417) 38154-G2369
3.63 (0.1429) 38154-G2370
3.66 (0.1441) 38154-G2371
Drive pinion preload adjustment
Drive pinion bearing preload
adjusting method Adjusting washer and spacer
Drive pinion preload N×m (kg-cm, in-lb)
With front oil seal 1.2 - 1.6 (12 - 16, 10 - 14) Available drive pinion preload adjusting washers
Thickness mm (in) Part number6.59 (0.2594) 38127-01G00
6.57 (0.2587) 38127-01G01
6.55 (0.2579) 38127-01G02
6.53 (0.2571) 38127-01G03
6.51 (0.2563) 38127-01G04
6.49 (0.2555) 38127-01G05
6.47 (0.2547) 38127-01G06
6.45 (0.2539) 38127-01G07
6.43 (0.2531) 38127-01G08
6.41 (0.2524) 38127-01G09
6.39 (0.2516) 38127-01G10
6.37 (0.2508) 38127-01G11
6.35 (0.2500) 38127-01G12
6.33 (0.2492) 38127-01G13
6.31 (0.2484) 38127-01G14
Available drive pinion preload adjusting spacers
Length mm (in) Part number 52.20 (2.0551) 38130-G2300
52.40 (2.0630) 38131-G2301
52.60 (2.0709) 38132-G2302
52.80 (2.0787) 38133-G2303
53.00 (2.0866) 38134-G2304
53.20 (2.0945) 38135-G2305
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-58
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Side bearing adjustment
Differential carrier assembly turning
resistance N (kg, lb)34.3 - 39.2
(3.5 - 4.0, 7.7 - 8.8)
Side bearing adjusting method Adjusting shim Available side retainer adjusting shims
Thickness mm (in) Part number0.20 (0.0079) 38453-01G00
0.25 (0.0098) 38453-01G01
0.30 (0.0118) 38453-01G02
0.40 (0.0157) 38453-01G03
0.50 (0.0197) 38453-01G04
Total preload adjustment
Total preload N ×m (kg-cm, in-lb) 1.3 - 2.2 (13 - 22, 11 - 19)
Ring gear backlash mm (in) 0.13 - 0.18 (0.0051 - 0.0071)
INSPECTION AND ADJUSTMENT (C200)
Ring gear runout
Ring gear runout limit mm (in) 0.08 (0.0031)
Differential torque adjustment
Differential torque
N×m (kg-m, ft-lb) 353 - 392
(36 - 40, 260 - 289)
Number of discs and plates Friction disc 5
Friction plate 6
Spring disc 1
Spring plate 1
Wear limit of plate and disc mm (in)0.1 (0.004)
Allowable warpage of friction disc
and plate mm (in) 0.05 - 0.15 (0.0020 - 0.0059)
Available discs and plates
Part name Thickness mm (in) Part number
Friction disc 1.48 - 1.52
(0.0583 - 0.0598) 38433-C6000
1.58 - 1.62
(0.0622 - 0.0638) 38433-C6001
Friction plate 1.48 - 1.52
(0.0583 - 0.0598) 38432-C6000
Spring disc 1.48 - 1.52
(0.0583 - 0.0598) 38436-C6000
Spring plate 1.48 - 1.52
(0.0583 - 0.0598) 38435-C6010
Drive pinion height adjustment
Available pinion height adjusting washers
Thickness mm (in)
Part number
2.58 (0.1016) 38151-01J00
2.61 (0.1028) 38151-01J01
2.64 (0.1039) 38151-01J02
2.67 (0.1051) 38151-01J03
2.70 (0.1063) 38151-01J04
2.73 (0.1075) 38151-01J05
2.76 (0.1087) 38151-01J06
2.79 (0.1098) 38151-01J07 2.82 (0.1110) 38151-01J08
2.85 (0.1122) 38151-01J09
2.88 (0.1134) 38151-01J10
2.91 (0.1146) 38151-01J11
2.94 (0.1157) 38151-01J12
2.97 (0.1169) 38151-01J13
3.00 (0.1181) 38151-01J14
3.03 (0.1193) 38151-01J15
3.06 (0.1205) 38151-01J16
3.09 (0.1217) 38151-01J17
3.12 (0.1228) 38151-01J18
3.15 (0.1240) 38151-01J19
3.18 (0.1252) 38151-01J60
3.21 (0.1264) 38151-01J61
3.24 (0.1276) 38151-01J62
3.27 (0.1287) 38151-01J63
3.30 (0.1299) 38151-01J64 3.33 (0.1311) 38151-01J65
3.36 (0.1323) 38151-01J66
3.39 (0.1335) 38151-01J67
3.42 (0.1346) 38151-01J68
3.45 (0.1358) 38151-01J69
3.48 (0.1370) 38151-01J70
3.51 (0.1382) 38151-01J71
3.54 (0.1394) 38151-01J72
3.57 (0.1406) 38151-01J73
3.60 (0.1417) 38151-01J74
3.63 (0.1429) 38151-01J75
3.66 (0.1441) 38151-01J76
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive (Cont'd)
PD-59
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Drive pinion preload adjustment
Drive pinion bearing preload
adjusting methodAdjusting shim and spacer
Drive pinion preload N×m (kg-cm, in-lb) 1.2 - 2.0 (12 - 16, 10 - 14)
Without front oil seal 0.8 - 1.3 (8 - 13, 6.9 - 11.3) Available drive pinion preload adjusting shims
Thickness mm (in) Part number2.31 (0.0909) 38125-82100
2.33 (0.0917) 38126-82100
2.35 (0.0925) 38127-82100
2.37 (0.0933) 38128-82100
2.39 (0.0941) 38129-82100
2.41 (0.0949) 38130-82100
2.43 (0.0957) 38131-82100
2.45 (0.0965) 38132-82100
2.47 (0.0972) 38133-82100
2.49 (0.0980) 38134-82100
2.51 (0.0988) 38135-82100
2.53 (0.0996) 38136-82100
2.55 (0.1004) 38137-82100
2.57 (0.1012) 38138-82100
2.59 (0.1020) 38139-82100
Available drive pinion preload adjusting spacers
Length mm (in) Part number 4.50 (0.1772) 38165-76000
4.75 (0.1870) 38166-76000
5.00 (0.1969) 38167-76000
5.25 (0.2067) 38166-01J00
5.50 (0.2165) 38166-01J10
Total preload adjustment
Total preload N×m (kg-cm, in-lb) 1.5 - 2.9 (15 - 30, 13 - 26)
Ring gear backlash mm (in) 0.10 - 0.20 (0.0039 - 0.0079)
Side bearing adjusting method Side adjuster
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive (Cont'd)
PD-60
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FRONT AXLE & FRONT SUSPENSIONSECTION
FA
CONTENTS
PRECAUTIONS...............................................................2
PREPARATION ................................................................3
FRONT AXLE AND FRONT SUSPENSION ...................4
CHECK AND ADJUSTMENT ..........................................5
Front Axle and Front Suspension Parts ......................5
Front Wheel Bearing....................................................6
Front Wheel Alignment ................................................8
Drive Shaft .................................................................12
FRONT AXLE ................................................................13
FRONT AXLE - Auto-lock Free-running Hub .............14
Removal and Installation ...........................................14
Inspection...................................................................14
Trouble-shooting ........................................................15
FRONT AXLE - Wheel Hub and Rotor Disc ...............18
Removal and Installation ...........................................18
Disassembly...............................................................18
Inspection...................................................................19
Assembly ...................................................................19
FRONT AXLE - Knuckle Spindle .................................20
Removal .....................................................................20 Inspection...................................................................21
Installation ..................................................................21
FRONT AXLE - Drive Shaft ..........................................22
Removal and Installation ...........................................22
Removal .....................................................................22
Disassembly...............................................................24
Inspection...................................................................25
Assembly ...................................................................25
Installation ..................................................................28
FRONT SUSPENSION ..................................................29
Shock Absorber .........................................................30
Torsion Bar.................................................................30
Stabilizer Bar .............................................................33
Upper Link .................................................................33
Compression Rod ......................................................35
Lower Link .................................................................35
Upper Ball Joint and Lower Ball Joint .......................36
SERVICE DATA AND SPECIFICATIONS (SDS) ..........38
General Specifications ...............................................38
Inspection and Adjustment ........................................39
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