2004 NISSAN TERRANO Service Repair Manual

Removal and Installation
IAfter any adjustment, check sunroof operation and lid alignment.
I Handle finisher plate and glass lid with care so not to cause damage.
I It is desirable for easy installation to mark each point before removal.
CAUTION:
I Always work with a helper.
I Remove sunroof frame rear door opening.
SUNROOF LID ASSEMBLY
q1Open sunroof shade.
q
2Close sunroof lid, and remove adjustment screw covers.
q
3Remove the four adjuster screws
q
4Remove sunroof lid assembly.
SUNROOF ASSEMBLY
1. Remove headlining. For details, refer to ªROOF TRIMº, BT-20.
2. Disconnect interior lamp harness.
3. Disconnect front and rear drain hoses.
4. Remove nuts and bolts securing sunroof frame and motor to roof.
5. Remove sunroof assembly.
SUNROOF
BT-40
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YBT127
SUNROOF
Removal and Installation (Cont'd)BT-41
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Removal and Installation
REMOVAL
After removing moldings, remove glass using piano wire or power
cutting tool and an inflatable pump bag.
WARNING:
When cutting the glass from the vehicle, always wear safety
glasses and heavy gloves to help prevent glass splinters from
entering your eyes or cutting your hands.
CAUTION:
IBe careful not to scratch the glass when removing.
I Do not set or stand the glass on its edge. Small chips may
develop into cracks.
INSTALLATION
IUse a genuine Nissan Urethane Adhesive Kit or equivalent
and follow the instructions furnished with it.
I While the urethane adhesive is curing, open a door win-
dow. This will prevent the glass from being forced out by
passenger compartment air pressure when a door is
closed.
I The molding must be installed securely so that it is in
position and leaves no gap.
I Inform the customer that the vehicle should remain sta-
tionary until the urethane adhesive has completely cured
(preferably 24 hours). Curing time varies with temperature
and humidity.
WARNING:
I Keep heat and open flames away as primers and adhesive
are flammable.
I The materials contained in the kit are harmful if swallowed,
and may irritate skin and eyes. Avoid contact with the skin
and eyes.
I Use in an open, well ventilated location. Avoid breathing
the vapors. They can be harmful if inhaled. If affected by
vapor inhalation, immediately move to an area with fresh
air.
I Driving the vehicle before the urethane adhesive has com-
pletely cured may affect the performance of the windshield
in case of an accident.
CAUTION:
I Do not use an adhesive which is past its usable term. Shelf
life of this product is limited to six months after the date
of manufacture. Carefully adhere to the expiration or
manufacture date printed on the box.
I Keep primers and adhesive in a cool, dry place. Ideally,
they should be stored in a refrigerator.
I Do not leave primers or adhesive cartridge unattended
with their caps open or off.
I The vehicle should not be driven for at least 24 hours or
SBF034BA
SBT472
SBT473
WINDSHIELD AND WINDOWS
BT-42
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until the urethane adhesive has completely cured. Curing
time varies depending on temperature and humidities. The
curing time will increase under higher temperatures and
lower humidities.
WINDSHIELD, REAR SIDE WINDOW AND BACK DOOR
WINDOW
YBT078
WINDSHIELD AND WINDOWS
Removal and Installation (Cont'd)BT-43
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YBT079
WINDSHIELD AND WINDOWS
Removal and Installation (Cont'd)BT-44
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*1 BT-46*2 BT-21
YBT080
WINDSHIELD AND WINDOWS
Removal and Installation (Cont'd)
BT-45
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DRYING TIME FOR SEALANT
IReference: Time required for sealant to dry to desired hardness.
CAUTION:
Advise the user of the fact that vehicle should not be driven on rough roads or surfaces until sealant
has properly vulcanized.
Unit: days
Relative humidity
%
Temperature ÉC (ÉF) Windshield and Rear window
Back door window
90 5025905025
40 (104) 1.52.55.01.52.55.5
25 (77) 2.54.07.52.54.58.5
5 (41) 5.0 13.0 20.5 5.5 14.0 22.0
REPAIRING WATER LEAKS FOR WINDSHIELD
Leaks can be repaired without removing and reinstalling glass.
If water is leaking between the urethane adhesive material and
body or glass, determine the extent of leakage. This can be
done by applying water to the windshield area while pushing
glass outward.
To stop the leak, apply primer (if necessary) and then urethane
adhesive to the leak point.
SBF543B
WINDSHIELD AND WINDOWS
Removal and Installation (Cont'd)
BT-46
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BACK DOOR WINDOW
IWindow glass is held in place by weatherstrip. Refer to
ªEXTERIORº, BT-21.
I Apply sealer to clearances between vehicle body panel and
weatherstrip as necessary.
EBF030
WINDSHIELD AND WINDOWS
Removal and Installation (Cont'd)
BT-47
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