2004 NISSAN TERRANO Service Repair Manual

PartSide air bag is activated SRS is NOT activated
Seat with built-in side air
bag REPLACE all parts of
front seatback (including
front seatback frame)1. Visually check the seat on the collision side.
2. Remove the seat on the collision side and check the following for damage
and deformities.
I Harness, connectors and terminals
I Frame and recliner (for front and rear seat), and also adjuster and slides
(for front seat)
3. If no damage is found, reinstall the seat.
4. If damagedÐREPLACE the damaged seat parts with new bolts.
Center pillar inner 1. Check the center pillar inner on the collision side for damage (dents, cracks, deformation). 2. If damagedÐREPAIR the center pillar inner.
Trim 1. Check for visible signs of damage (dents, cracks, deformation) of the interior trim on the collision side.
2. If damagedÐREPLACE the damaged trim parts.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Collision Diagnosis (Cont'd)
RS-62
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BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS ...............................................................2
Service Notice..............................................................2
Supplemental Restraint System (SRS) ²AIR
BAG² and²SEAT BELT PRE-TENSIONER² ...............2
CLIP AND FASTENER ....................................................3
Description ...................................................................3
CHASSIS AND BODY MAINTENANCE .........................5
Checking Body Corrosion ............................................5
BODY FRONT END .........................................................6
Removal and Installation .............................................6
BODY REAR END AND OPENER ..................................8
Removal and Installation .............................................8
DOOR ........................................................................\
.....10
Removal and Installation ...........................................10
INSTRUMENT PANEL ASSEMBLY ..............................16
Removal and Installation ...........................................16
SIDE AND FLOOR TRIM ..............................................18
Removal and Installation ...........................................18
DOOR TRIM ...................................................................19
Removal and Installation ...........................................19 ROOF TRIM
...................................................................20
Removal and Installation ...........................................20
EXTERIOR .....................................................................21
Removal and Installation ...........................................21
FRONT SEAT .................................................................34
Removal and Installation ...........................................34
Heated Seat ...............................................................36
Active Head Restraint ................................................36
SECOND SEAT ..............................................................37
Removal and Installation ...........................................37
THIRD SEAT ..................................................................39
Removal and Installation ...........................................39
SUNROOF ......................................................................40
Removal and Installation ...........................................40
WINDSHIELD AND WINDOWS ....................................42
Removal and Installation ...........................................42
DOOR MIRROR .............................................................48
Removal and Installation ...........................................48
BODY (ALIGNMENT) ....................................................49
Alignment ...................................................................49
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Service Notice
IWhen removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
I Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to oil
or damage them.
I Apply sealing compound where necessary when installing parts.
I When applying sealing compound, be careful that the sealing compound does not protrude from parts.
I When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL R20 is as follows (The compo-
sition varies according to the destination and optional equipment.):
IFor a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
I For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in the RSsection of this Service Manual.
WARNING:
I To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
I Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
I Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
PRECAUTIONS
BT-2
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Description
IClips and fasteners in BT section correspond to the following numbers and symbols.
I Replace any clips and/or fasteners which are damaged during removal or installation.
Symbol No. Shapes Removal & Installation
C101
SBF302HSBF367BA
C102
YBT081SBF115B
C106
SBF090BSBF091B
C201
SBF241BSBF242B
C203
SBF258GSBF708E
CLIP AND FASTENER
BT-3
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Symbol No.Shapes Removal & Installation
CG101
SBF145BSBF085B
CE117
SBF174DSBF175DA
CE801
YBT091YBT092
CR103
SBF768BSBF770B
CS103
YBT094SBF992G
CLIP AND FASTENER
Description (Cont'd)
BT-4
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Checking Body Corrosion
Visually check the body sheet metal panel for corrosion, paint damage (scratches, chipping, rubbing, etc.) or
damage to the anti-corrosion materials. In particular, check the following locations.
Hemmed portion
Hood front end, door lower end, back door rear end, etc.
Panel joint
Side sill of rear fender and center pillar, rear wheel housing of rear fender, around strut tower in engine
compartment, etc.
Panel edge
Back door opening, sunroof opening, fender wheelarch flange, fuel filler lid flange, around holes in panel, etc.
Parts contact
Waist molding, windshield molding, bumper, etc.
Protectors
Damage or condition of mudguard, fender protector, chipping protector, etc.
Anti-corrosion materials
Damage or separation of anti-corrosion materials under the body.
Drain holes
Condition of drain holes at door and side sill.
When repairing corroded areas, refer to the Corrosion Repair Manual.
CHASSIS AND BODY MAINTENANCE
BT-5
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Removal and Installation
IWhen removing or installing hood, place a cloth or other padding on hood. This prevents vehicle body from
being scratched.
I Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
I Hood adjustment: Adjust at hinge portion.
I Hood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to hood
locks engaging mechanism.
I Hood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.
BODY FRONT END
BT-6
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FRONT BUMPER ASSEMBLY
YBT116
BODY FRONT END
Removal and Installation (Cont'd)BT-7
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