2004 NISSAN TERRANO Service Repair Manual

On-Vehicle Service
PROPELLER SHAFT VIBRATION
If vibration is present at high speed, inspect propeller shaft runout
first.
1. Raise rear wheels.
2. Measure propeller shaft runout at center of propeller shaft,between two yokes, by rotating final drive companion flange by
hand.
Front propeller shaft
Unit: mm (in)
Propeller shaft model 0F71H
Measuring point A L/2
Rear propeller shaft
Unit: mm (in)
Propeller shaft model 2S80B
Measuring point A L/2
3. If runout exceeds specifications, disconnect propeller shaft at
final drive companion flange; then rotate companion flange 180
degrees and reconnect propeller shaft.Runout limit: 0.6 mm (0.024 in)
4. Check runout again. If runout still exceeds specifications, replace propeller shaft assembly.
5. Perform road test.
APPEARANCE CHECKING
I Inspect propeller shaft tube surface for dents or cracks. If
damaged, replace shaft assembly.
I If center is noisy or damaged, replace center bearing.
SPD728
YPD011
YPD012
SPD102
PROPELLER SHAFT
PD-6
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Removal and Installation
IPut match marks on flanges and separate propeller shaft from
final drive.
I Draw out propeller shaft from transmission and plug up rear
end of transmission rear extension housing.
Inspection
IInspect propeller shaft runout. If runout exceeds specifications,
replace propeller shaft assembly.
Runout limit: 0.6 mm (0.024 in)
I Inspect journal axial play. If the play exceeds specifications,
replace propeller shaft assembly.
Journal axial play: 0.2 mm (0.008 in) or less
Disassembly
JOURNAL
1. Put match marks on shaft and flange or yoke.
SPD103
SPD359
SPD106
SPD165
SPD128
PROPELLER SHAFT
PD-7
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2. Remove snap ring.
3. Remove pushed out journal bearing by lightly tapping yoke witha hammer, taking care not to damage journal and yoke hole.
4. Remove bearing at opposite side in above operation.
Put marks on disassembled parts so that they can be rein-
stalled in their original positions from which they were
removed.
Assembly
JOURNAL
1. Assemble journal bearing. Apply recommended multi-purpose grease on bearing inner surface.
When assembling, be careful that needle bearing does not fall
down.
2. Select snap rings that will provide specified play in axial direc- tion of journal, and install them. (Refer to PD-57.)
Select snap rings with a difference in thickness at both sides
within 0.06 mm (0.0024 in).
SPD731
SPD732
SPD131
SPD133
SPD134
PROPELLER SHAFT
Disassembly (Cont'd)
PD-8
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3. Adjust thrust clearance between bearing and snap ring to zeroby tapping yoke.
4. Check to see that journal moves smoothly and check for axial play.Axial play: Less than 0.02 mm (0.0008 in)
SPD732
SPD135
PROPELLER SHAFT
Assembly (Cont'd)
PD-9
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Front Oil Seal Replacement
(Front final drive: R180A)
1. Remove front propeller shaft.
2. Loosen drive pinion nut.Tool number: ST38060002
3. Remove companion flange.
4. Remove front oil seal.
5. Apply multi-purpose grease to cavity at sealing lips of oil seal. Press front oil seal into carrier.
6. Install companion flange and drive pinion nut.
7. Install propeller shaft. Tool number:ST30720000
Front Oil Seal Replacement
(Rear final drive: C200)
1. Remove rear propeller shaft.
2. Loosen drive pinion nut. Tool number:KV38104700
SPD733
SPD734
SPD735
SPD736
PD237
ON-VEHICLE SERVICE
PD-10
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3. Remove companion flange.
4. Remove front oil seal.
5. Apply multi-purpose grease to cavity at sealing lips of oil seal.Press front oil seal into carrier.
6. Install companion flange and drive pinion nut in.
7. Install rear propeller shaft. Tool number:KV381025S0
SPD737
SPD738
SPD739
ON-VEHICLE SERVICE
Front Oil Seal Replacement
(Rear final drive: C200) (Cont'd)
PD-11
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Removal
1. Remove front propeller shaft.
2. Remove drive shaft. Refer to FA section.
3. Remove engine mounting bolts and raise up engine.
4. Remove front final drive together with differential mountingmember.
Installation
1. Install front final drive assembly together with differentialmounting member.
2. Tighten the front final drive securing bolts and nuts following the procedures below to prevent drive train vibration.
(1) Temporarily tighten nut q
A.
(2) Temporarily tighten nut q
B.
(3) Tighten bolts q
Cto the torque of 68 to 87 N
×m (6.9 to 8.9 kg-m,
50 to 64 ft-lb).
(4) Tighten bolts q
Dto the torque of 68 to 87 N
×m (6.9 to 8.9 kg-m,
50 to 64 ft-lb).
(5) Tighten nut q
Ato the torque of 68 to 87 N
×m (6.9 to 8.9 kg-m,
50 to 64 ft-lb).
(6) Tighten nut q
Bto the torque of 68 to 87 N
×m (6.9 to 8.9 kg-m,
50 to 64 ft-lb).
(7) Tighten nuts q
Eto the torque of 68 to 87 N
×m (6.9 to 8.9 kg-m,
50 to 64 ft-lb).
3. Install drive shaft. Refer to FA section.
4. Install front propeller shaft.
SPD741
SPD742
SPD743
REMOVAL AND INSTALLATION (Front final drive Ð R180A)
PD-12
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Removal
IRemove propeller shaft.
Insert plug into transfer or transmission after removing pro-
peller shaft.
I Remove axle shaft. Refer to RA section.
CAUTION:
I Be careful not to damage spline, sleeve yoke and front oil
seal when removing propeller shaft.
Installation
IFill final drive with recommended gear oil.
SPD123
REMOVAL AND INSTALLATION (Rear final drive Ð C200)
PD-13
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