Page 401 of 1833
Wiring Diagram
LHD MODELS
YEC181A
DTC 0402 P9×FUEL TEMP SENZD30DDTi
EC-126
http://vnx.su/
Page 402 of 1833
RHD MODELS
YEC182A
DTC 0402 P9×FUEL TEMP SENZD30DDTi
Wiring Diagram (Cont'd)EC-127
http://vnx.su/
Page 403 of 1833

Diagnostic Procedure
1 CHECK ELECTRONIC CONTROL FUEL INJECTION PUMP POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect electronic control fuel injection pump harness connector.
MEC025E
3. Turn ignition switch ªONº.
4. Check voltage between electronic control fuel injection pump terminal 7 and ground.
MEC977DVoltage: Battery voltageOK or NG
OK EGO TO 3.
NG EGO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors M787, F66 (LHD models)
I Harness connectors F108, E225
I Harness connectors E220, E231
I Harness connectors M842, F135 (RHD models)
I Harness for open or short between electronic control fuel injection pump and ECM
I Harness for open or short between electronic control fuel injection pump and ECM relay
ERepair open circuit or short to ground or short to power in harness or connectors.
3 CHECK ELECTRONIC CONTROL FUEL INJECTION PUMP GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Check harness continuity between electronic control fuel injection pump terminal 6 and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 5.
NG EGO TO 4.
DTC 0402 P9×FUEL TEMP SENZD30DDTi
EC-128
http://vnx.su/
Page 404 of 1833

4 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E231, E220
I Harness for open or short between electronic control fuel injection pump and engine ground
ERepair open circuit or short to ground or short to power in harness or connectors.
5 CHECK COMMUNICATION LINE FOR OPEN AND SHORT
1. Check continuity between the following terminals. Refer to Wiring Diagram.
MTBL0444
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 7.
NG EGO TO 6.
6 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E231, E220
I Harness connectors E227, F106
I Harness connectors F135, M842 (RHD models)
I Harness for open or short between electronic control fuel injection pump and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
7 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
OK or NG
OK EReplace electronic control fuel injection pump.
NG ERepair open circuit or short to ground or short to power in harness or connectors.
DTC 0402 P9×FUEL TEMP SENZD30DDTi
Diagnostic Procedure (Cont'd)
EC-129
http://vnx.su/
Page 405 of 1833
Description
The accelerator position sensor is installed on the upper end of the accelerator pedal assembly. The sensor
detects the accelerator position and sends a signal to the ECM. The ECM uses the signal to determine the
amount of fuel to be injected.
The accelerator position switch detects Off-accelerator switch signal and Full-accelerator switch signal (A/T
models only) and send these signals to the ECM. The ECM will then determine engine idle conditions. These
signals are also used for diagnosing the accelerator position sensor.
SEF861SB
YEC703A
DTC 0403 ACCEL POS SENSORZD30DDTi
EC-130
http://vnx.su/
Page 406 of 1833

CONSULT-II Reference Value in Data Monitor
Mode
Specification data are reference values.
MONITOR ITEMCONDITION SPECIFICATION
ACCEL POS SEN I
Ignition switch: ON
(Engine stopped) Accelerator pedal: released 0.40 - 0.60V
Accelerator pedal: depressed Approx. 4.5V
FULL ACCEL SW I
Ignition switch: ON
(Engine stopped) Accelerator pedal: fully depressed ON
Except above OFF
OFF ACCEL SW I
Ignition switch: ON
(Engine stopped) Accelerator pedal: fully released ON
Accelerator pedal: slightly open OFF
ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
23 G Accelerator position sen-
sor Ignition switch ªONº
Accelerator pedal fully released
0.4 - 0.6V
Ignition switch ªONº
Accelerator pedal fully depressed Approximately 4.5V
31 L/Y Accelerator position switch
(Idle) Ignition switch ªONº
Accelerator pedal fully released
BATTERY VOLTAGE
(11 - 14V)
Ignition switch ªONº
Accelerator pedal depressed Approximately 0V
32 R/L Accelerator position switch
(Full) Ignition switch ªONº
Accelerator pedal released
Approximately 0V
Ignition switch ªONº
Accelerator pedal fully depressed BATTERY VOLTAGE
(11 - 14V)
48 R/B Accelerator position sen-
sor power supply Ignition switch ªONº
Approximately 5V
51 B/W Accelerator position sen-
sor ground Engine is running.
Warm-up condition
Idle speed
Approximately 0V
DTC 0403 ACCEL POS SENSORZD30DDTi
EC-131
http://vnx.su/
Page 407 of 1833
On Board Diagnosis Logic
Malfunction is detected when ...Check Items (Possible Cause)
I The relation between sensor and switch signal is not in the
normal range during the specified accelerator position. I
Harness or connectors
(The sensor circuit is open or shorted.)
I Accelerator position sensor
I Accelerator position switch
I Accelerator switch (F/C)
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Depress and release fully accelerator pedal slowly.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-144.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº.
2) Depress and release fully accelerator pedal slowly.
3) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn
ªONº.
4) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with ECM.
5) If DTC is detected, go to ªDiagnostic Procedureº, EC-144.
SEF817Y
DTC 0403 ACCEL POS SENSORZD30DDTi
EC-132
http://vnx.su/
Page 408 of 1833
Wiring Diagram
A/T MODELS
YEC689A
DTC 0403 ACCEL POS SENSORZD30DDTi
EC-133
http://vnx.su/