2004 NISSAN TERRANO Service Repair Manual

Miscellaneous Components
Unit: mm (in)
Flywheel runout [TIR]*Less than 0.15 (0.0059)
Drive plate runout [TIR]* Less than 0.1 (0.0039)
*: Total indicator reading
BEARING CLEARANCE
Unit: mm (in)
Main bearing clearance Standard 0.035 - 0.083 (0.0014 - 0.0033)
Connecting rod bearing clearance Standard 0.035 - 0.077 (0.0014 - 0.0030)
SERVICE DATA AND SPECIFICATIONS (SDS)ZD
EM-94
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Parts Requiring Angular Tightening
ISome important engine parts are tightened using an angular-
tightening method rather than a torque setting method.
I If these parts are tightened using a torque setting method, dis-
persal of the tightening force (axial bolt force) will be two or
three times that of the dispersal produced by using the correct
angular-tightening method.
I Although the torque setting values (described in this manual)
are equivalent to those used when bolts and nuts are tightened
with an angular-tightening method, they should be used for
reference only.
I To assure the satisfactory maintenance of the engine, bolts and
nuts must be tightened using an angular-tightening method.
I Before tightening the bolts and nuts, ensure that the thread and
seating surfaces are clean and then coated with engine oil.
I The bolts and nuts which require the angular-tightening method
are as follows:
(1) Cylinder head bolts
(2) Connecting rod cap nuts
Liquid Gasket Application Procedure
a. Before applying liquid gasket, use a scraper to remove all
traces of old liquid gasket from mating surface and
grooves, and then completely clean any oil stains from
these portions.
b. Apply a continuous bead of liquid gasket to mating sur- faces. (Use Genuine Liquid Gasket or equivalent.)
IBe sure liquid gasket is 3.5 to 4.5 mm (0.138 to 0.177 in)
wide (oil pan).
I Be sure liquid gasket is 2.0 to 3.0 mm (0.079 to 0.118 in)
wide (in areas except oil pan).
c. Apply liquid gasket to inner surface around hole perimeter. (Assembly should be done within 5 minutes after coating.)
d. Wait at least 30 minutes before refilling engine oil and engine coolant.
SEM371C
PRECAUTIONSTD27Ti
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Special Service Tools
*: Special tool or commercial equivalent
Tool number
Tool nameDescription
ST0501S000*
Engine stand assembly
q
1ST05011000
Engine stand
q
2ST05012000
Base
Disassembling and assembling
KV10106500*
Engine attachment
KV11103200*
Engine sub-attachment
q1KV10109210*
Valve spring
compressor
q
2KV10111200*
Adapter
Disassembling and assembling valve
components
KV10107900*
Valve oil seal puller
Disassembling valve oil seal
KV11103400
Valve oil seal drift
Installing valve oil seal
ST11033000*
Valve guide drift
Removing valve guide
PREPARATIONTD27Ti
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*: Special tool or commercial equivalent
Tool number
Tool nameDescription
KV11103900*
Valve guide drift
Installing valve guide
q
1K V 111 0 111 0
Valve seat remover
q
2KV11103610
Adapter (Intake)
q
3KV11103620
Adapter (Exhaust)
Removing valve seat
q
1ST15243000
Valve seat drift
q
2KV11103810
Adapter (Intake)
q
3KV11103820
Adapter (Exhaust)
Installing valve seat
EM03470000*
Piston ring compressor
Installing piston into cylinder
KV111033S0
Engine stopper
q
1KV11103310
Stopper plate
q
2KV10105630
Stopper gear
Preventing crankshaft from rotating
ST16610001*
Pilot bushing puller
Removing pilot bushing
PREPARATIONTD27Ti
Special Service Tools (Cont'd)
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*: Special tool or commercial equivalent
Tool number
Tool nameDescription
KV111045SO
Cam bushing replacer
set
q
1KV11104510
Replacer bar
q
2KV1104520
Guide plate
q
3KV11104530
Adapter
(1st bushing)
q
4ST15243000
Drift
Removing cam bushing or installing cam
bushing
KV10109300*
Injection pump drive
gear holder
Preventing drive gear from rotating
KV11103000*
Injection pump drive
gear puller
Removing drive gear
q
1ED19601000
Compression gauge
q
2ED19600600
Compression gauge
adapter (for glow plug
hole)
q
3ED19600700
Compression gauge
adapter (for injector
hole)
Checking compression pressure
WS39930000*
Tube presser
Pressing the tube of liquid gasket
KV119E0030
Nozzle holder socket
Removing and installation injection
nozzle assembly
ST11032000*
Valve guide reamer
8.0 mm (0.315 in) dia.
Reaming valve guide
PREPARATIONTD27Ti
Special Service Tools (Cont'd)
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Commercial Service Tools
Tool nameDescription
Piston ring expander
Removing and installing piston ring
PREPARATIONTD27Ti
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q1Intake manifold
q
2Oil cooler
q
3Injection pump drive gear q
4Dust cover
q
5Engine revolution sensor
q
6Air conditioner compressor q
7Idler pulley
q
8Electronic injection pump
NEM324
ENGINE COMPONENTS Ð Outer PartsTD27Ti
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q1Injection tube
q
2Spill tube
q
3Injection nozzle q
4Engine slinger
q
5Oil filter bracket
q
6Oil filter q
7Alternator adjusting bar & engine
slinger
q
8Turbocharger
q
9Exhaust manifold
NEM344
ENGINE COMPONENTS Ð Outer PartsTD27Ti
EM-101
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