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7 CHECK CRANKSHAFT POSITION SENSOR (TDC) INSTALLATION
Check the clearance between crankshaft position sensor (TDC) and protrusion on the crankshaft pulley.
JEF293Z
OK or NG
OK EGO TO 8.
NG EGO TO 9.
8 REINSTALL CRANKSHAFT POSITION SENSOR (TDC)
1. Remove crankshaft position sensor (TDC).
2. Install crankshaft position sensor (TDC) properly.
JEF294Z
EINSPECTION END
DTC 0407 CRANK POS SEN (TDC)ZD30DDTi
Diagnostic Procedure (Cont'd)
EC-158
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9 CHECK CRANKSHAFT POSITION SENSOR (TDC)-I
1. Loosen the fixing bolt and remove the crankshaft position sensor (TDC).
2. Visually check the sensor for chipping.
SEF232Z
OK or NG
OK EGO TO 10.
NG EReplace crankshaft position sensor (TDC).
10 CHECK CRANKSHAFT POSITION SENSOR (TDC)-II
1. Disconnect crankshaft position sensor (TDC) harness connector.
2. Check resistance between crankshaft position sensor (TDC) terminals 1 and 2.
SEF295Z
OK or NG
OK EGO TO 11.
NG EReplace crankshaft position sensor (TDC).
11 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
EINSPECTION END
DTC 0407 CRANK POS SEN (TDC)ZD30DDTi
Diagnostic Procedure (Cont'd)
EC-159
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System Description
These circuit lines are used to control the smooth shifting up and down of A/T during the hard acceleration/
deceleration.
Voltage signals are exchanged between ECM and TCM (Transmission control module).
ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
24
37
58 G/Y
LG/R
R/B A/T signal No. 1
A/T signal No. 2
A/T signal No. 4 Engine is running.
Warm-up condition
Idle speed Voltage goes high up
once in a few seconds
SEF448Z
30 LG/Y A/T signal No. 3
Engine is running.
Warm-up condition
Idle speed
Approximately 0V
Engine is running.
Warm-up condition
Engine speed is 2,000 rpm Approximately 7.7V
On Board Diagnosis Logic
Malfunction is detected when ...
Check Items (Possible Cause)
I ECM receives incorrect voltage from TCM (Transmission con-
trol module) continuously. I
Harness or connectors
[The circuit between ECM and TCM (Transmission control
module) is open or shorted.]
DTC 0504 A/T COMM LINEZD30DDTi
EC-160
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DTC Confirmation Procedure
NOTE:
If ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
5 seconds before conducting the next test.
With CONSULT-II
1) Start engine.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Set selector lever to ªDº position.
4) Accelerate up to 60 km/h (37 MPH) gradually on the accelera-tor pedal.
Do not accelerate with shift down.
5) Stop the vehicle with engine running.
6) If DTC is detected, go to ªDiagnostic Procedureº, EC-164.
Overall Function Check
Use this procedure to check the overall function of the A/T control
circuit. During this check, a DTC might not be confirmed.
Without CONSULT-II
1) Start engine.
2) Read the voltage signal between ECM terminals 24, 30, 37, 58 and ground with an oscilloscope.
3) Verify that the oscilloscope screen shows the signal wave as shown under ªECM Terminals and Reference Valueº on the
previous page.
4) If NG, go to ªDiagnostic Procedureº, EC-164.
SEF817Y
SEF301Z
DTC 0504 A/T COMM LINEZD30DDTi
EC-161
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Wiring Diagram
LHD MODELS
YEC187A
DTC 0504 A/T COMM LINEZD30DDTi
EC-162
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RHD MODELS
YEC188A
DTC 0504 A/T COMM LINEZD30DDTi
Wiring Diagram (Cont'd)EC-163
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Diagnostic Procedure
1 CHECK INPUT SIGNAL CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector and TCM (Transmission control module) harness connector.
MEC020E
MEC026E
3. Check harness continuity between the following terminals. Refer to Wiring Diagram.
MTBL0532
Continuity should exist.OK or NG
OK EGO TO 3.
NG EGO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors M788, F93 (LHD models)
I Harness for open or short between ECM and TCM (Transmission control module)
ERepair harness or connectors.
DTC 0504 A/T COMM LINEZD30DDTi
EC-164
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3 CHECK INPUT SIGNAL CIRCUIT
1. Check harness continuity between ECM terminal 24 and ground, ECM terminal 30 and ground, ECM terminal 37 and ground,ECM terminal 58 and ground. Refer to Wiring Diagram. Continuity should not exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 5.
NG EGO TO 4.
4 DETECT MALFUNCTIONING PART
Check the harness for open or short between ECM and TCM (Transmission control module).
ERepair open circuit short to ground or short to power in harness.
5 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
EINSPECTION END
DTC 0504 A/T COMM LINEZD30DDTi
Diagnostic Procedure (Cont'd)
EC-165
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