2002 ISUZU AXIOM Service Repair Manual

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Page 601 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±18 TRANSFER CASE (TOD) Reassembly 1. Install the clutch pack assembly which the multi clutch plate is orderly installed to the output shaft. NOTE: Install the clutch pack assembly while adjustin

Page 602 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±19 TRANSFER CASE (TOD) 5. Install the cam pulley. 6. Place a ball on each groove of the cam pulley. 266RY00005 7. Install the cam and coil housing to the output shaft. 8. Install the thrust beari

Page 603 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±20 TRANSFER CASE (TOD) Chain, Sprocket and Mechanical Lock (Transfer Case Assembly) 262RY00021 Legend (1) Transfer Case Assembly (2) Cam and Shaft Rail Assembly (3) Front Output Shaft (4) Chain (

Page 604 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±21 TRANSFER CASE (TOD) Disassembly 1. Remove the spacer. 2. Remove the front tone wheel, lower drive sprocket, drive sprocket and chain together from the front and rear output shaft. 266RY00010 3

Page 605 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±22 TRANSFER CASE (TOD) Reassembly 1. Apply ATF to the inside of the ball bearing. 2. Install the front output shaft to the transfer case. 262RY00019 3. Install the shift fork assembly to the lock

Page 606 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±23 TRANSFER CASE (TOD) 11. Apply ATF to the chain and engage it to both sprockets. 12. Mount the chain and sprocket assembly to both output shafts. NOTE: When installing chain, the copper colored

Page 607 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±24 TRANSFER CASE (TOD) Transfer Case Assembly 265RY00001 Legend (1) Transfer Case (with Oil Seal) (2) Ball Bearing (3) Ring Gear (4) Snap Ring (5) Input Shaft and Carrier Assembly (6) Snap Ring (

Page 608 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±25 TRANSFER CASE (TOD) 2. Remove the snap ring from the transfer case. 265RY00003 3. Using snap ring pliers, remove the snap ring. 265RW009 4. Using the bearing remover J±22912±01, remove the b
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