2002 ISUZU AXIOM fuel consumption

6A±17
ENGINE MECHANICAL (6VE1 3.5L)
Fuel Consumption Excessive
ConditionPossible causeCorrection
Trouble in fuel systemMixture too rich or too lean due to
trouble in fuel injection systemRefer to ªAbnormal Combustionº
Fuel cut function does not workRefer to ªAbnormal Combustionº
Trouble in ignition systemMisfiring or abnormal combustion
due to trouble in ignition systemRefer to ªHard Startº or ªAbnormal
Combustionº
OthersEngine idle speed too highReset Idle Air Control Valve
Fuel system leakageCorrect or replace
Clutch slippingCorrect
Brake dragCorrect
Selection of transmission gear
incorrectCaution operator of incorrect gear
selection
Excessive Exhaust Gas
Recirculation flow due to trouble in
Exhaust Gas Recirculation systemRefer to ªAbnormal Combustionº
Lubrication Problems
ConditionPossible causeCorrection
Oil pressure too lowWrong oil in useReplace with correct engine oil
Relief valve stickingReplace
Oil pump not operating properlyCorrect or replace
Oil pump strainer cloggedClean or replace strainer
Oil pump wornReplace
Oil pressure gauge defectiveCorrect or replace
Crankshaft bearing or connecting
rod bearing wornReplace
Oil contaminationWrong oil in useReplace with correct engine oil
Oil filter cloggedReplace oil filter
Cylinder head gasket damageReplace gasket
Burned gases leakingReplace piston and piston rings or
cylinder body assembly
Oil not reaching valve systemOil passage in cylinder head or
cylinder body cloggedClean or correct
Engine Oil Pressure Check
1. Check for dirt, gasoline or water in the engine oil.
a. Check the viscosity of the oil.
b. Check the viscosity of the oil.
c. Change the oil if the viscosity is outside the
specified standard.
d. Refer to the ªMaintenance and Lubricationº section
of this manual.
2. Check the engine oil level.
The level should fall somewhere between the ªADDº
and the ªFULLº marks on the oil level dipstick.
If the oil level does not reach the ªADDº mark on the
oil level dipstick, engine oil must be added.3. Remove the oil pressure unit.
4. Install an oil pressure gauge.
5. Start the engine and allow the engine to reach normal
operating temperature (About 80
C).
6. Measure the oil pressure.
Oil pressure should be:
392±550 kPa (56.9±80.4 psi) at 3000 rpm.
7. Stop the engine.
8. Remove the oil pressure gauge.
9. Install the oil pressure unit.
10. Start the engine and check for leaks.

6E±175
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0133 ± HO2S Slow Response Bank 1 Sensor 1

 
StepNo Ye s Value(s) Action
14Visually/physically inspect the following items:

Ensure that the Bank 1 HO2S 1 is securely
installed.

Check for corrosion on terminals.

Check terminal tension (at Bank 1 HO2S 1 and at
the PCM).

Check for damaged wiring.
Was a problem found in any of the above areas?
ÐGo to Step 18Go to Step 15
151. Disconnect Bank 1 HO2S 1.
2. Ignition ªONº.
3. Using a DVM at the PCM side of the HO2S 1
connector, measure the voltage between the high
signal circuit and ground. Also measure the voltage
between the low signal circuit and ground.
Are both voltages in the specified range?
3-4 VGo to Step 16Go to Step 19
161. With Bank 1 HO2S 1 disconnected, jumper the high
and low (PCM side) signal circuits to ground.
2. Ignition ªONº.
3. Using a Tech 2, monitor the Bank 1 HO2S 1 voltage.
Does the Tech 2 indicate less than 10 mV and
immediately return to about 450 mV when the jumper is
removed?
ÐGo to Step 21Go to Step 22
17Replace the affected heated oxygen sensors.
NOTE: Before replacing sensors, the cause of the
contamination must be determined and corrected.

Fuel contamination.

Use of improper RTV sealant.

Engine oil/coolant consumption.
Is the action complete?
ÐVerify repairÐ
18Repair condition as necessary.
Is the action complete?
ÐVerify repairÐ
19Check for faulty PCM connections or terminal damage.
Is the action complete?
ÐVerify repairGo to Step 20
20Repair open, short or grounded signal circuit.
Is the action complete?
ÐVerify repairÐ
21Replace Bank 1 HO2S 1.
Is the action complete?
ÐVerify repairÐ
22Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
On-Vehicle Service in
Powertrain Control Module and Sensors for
procedures.
And also refer to latest Service Bulletin.
Check to see if the Latest software is released or not.
And then Down Load the LATEST PROGRAMMED
SOFTWARE to the replacement PCM.
Is the action complete?
ÐVerify repairÐ

6E±203
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0153 ± HO2S Slow Response Bank 2 Sensor 1

 
StepNo Ye s Value(s) Action
141. Visually/physically inspect the following items:

Ensure that the Bank 2 HO2S 1 is securely
installed.

Check for corrosion on terminals.

Check terminal tension (at Bank 2 HO2S 1 and
at the PCM).

Check for damaged wiring.
Was a problem found in any of the above areas?
ÐGo to Step 18Go to Step 15
151. Disconnect Bank 2 HO2S 1.
2. Ignition ªONº.
3. Using a DVM at the PCM side of the HO2S 1
connector, measure the voltage between the high
signal circuit and ground.
Are both voltages in the specified range?
3-4 VGo to Step 16Go to Step 19
161. With Bank 2 HO2S 1 disconnected, jumper the high
and low (PCM side) signal circuits to ground.
2. Ignition ªONº.
3. Using a Tech 2, monitor the Bank 2 HO2S 1 voltage.
Does the Tech 2 indicate less than 10 mV and
immediately return to about 450 mV when the jumper is
removed?
ÐGo to Step 21Go to Step 22
17Replace the affected heated oxygen sensors.
NOTE: Before replacing the sensors, the cause of the
contamination must be determined and corrected.

Fuel contamination.

Use of improper RV sealant.

Engine oil/coolant consumption.
Is the action complete?
ÐVerify repairÐ
18Repair condition as necessary.
Is the action complete?
ÐVerify repairÐ
19Check for faulty PCM connections or terminal damage.
Is the action complete?
ÐVerify repairGo to Step 20
20Repair open, short or grounded signal circuit.
Is the action complete?
ÐVerify repairÐ
21Replace Bank 2 HO2S 1.
Is the action complete?
ÐVerify repairÐ
22Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
On-Vehicle Service in
Powertrain Control Module and Sensors for
procedures.
And also refer to latest Service Bulletin.
Check to see if the Latest software is released or not.
And then Down Load the LATEST PROGRAMMED
SOFTWARE to the replacement PCM.
Is the action complete?
ÐVerify repairÐ

6E±406
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P1133 ± HO2S Insufficient Switching Bank 1 Sensor 1

 
StepNo Ye s Value(s) Action
11Replace the exhaust pipes, as required.
Is your action complete?
ÐGo to Step 2Ð
12Check for leaks at the exhaust manifold.
Are there leaks at the exhaust manifold?
ÐGo to Step 13Go to Step 14
13Tighten the bolts to specifications or replace the
manifold if necessary.
Is your action complete?
ÐGo to Step 2Ð
14Visually/physically inspect the following items:

Ensure that the Bank 1 HO2S 1 is securely
installed.

Check for corrosion on the terminals.

Check the terminals at Bank 1 HO2S 1 and at the
PCM.

Check for damaged wiring.
Was a problem found in any of the above areas?
ÐVerify repairGo to Step 15
151. Disconnect Bank 1 HO2S 1.
2. Ignition ªONº.
3. Using a DVM at the PCM side of the connector,
check the voltage between the high signal circuit
and ground. Also measure between the low signal
circuit and ground.
Are both voltages in the specified range?
3-4 mVGo to Step 18Go to Step 16
161. Ignition ªOFFº.
2. Check for damage to PCM pins or terminals.
Was a problem found.
ÐVerify repairGo to Step 17
17Check for a short to voltage or ground or an open in the
signal circuit.
Was a problem found?
ÐVerify repairGo to Step 18
181. Ignition ªOFFº.
2. Disconnect the PCM connector.
3. With the HO2S disconnected, check for high and
low signal circuits shorted together between the
PCM and HO2S.
Was a problem found?
ÐVerify repairGo to Step 19
19With the PCM connected and Bank 1 HO2S 1
disconnected from the harness, check Bank 1 HO2S 1
with a Tech 2.
Is the voltage in the specified range?
425-475 mVGo to Step 21Go to Step 22
20Replace the affected heated oxygen sensors.
NOTE: Before replacing the sensors, the cause of the
contamination must be determined and corrected.

Fuel contamination

Use of improper RTV sealant.

Engine oil/coolant consumption.
Is the action complete?
ÐVerify repairÐ

6E±410
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P1134 ± HO2S Transition Time Ratio Bank 1 Sensor 1

 
StepNo Ye s Value(s) Action
12Check for leaks at the exhaust manifold.
Are there leaks at the exhaust manifold?
ÐGo to Step 13Go to Step 14
13Tighten the bolts to specifications or replace the
manifold if necessary.
Is your action complete?
ÐGo to Step 2Ð
14Visually/physically inspect the following items:

Ensure that the Bank 1 HO2S 1 is securely
installed.

Check for corrosion on terminals.

Check the terminal tension (at Bank 1 HO2S 1
and at the PCM).

Check for damaged wiring.
Was a problem found in any of the above areas?
ÐGo to Step 18Go to Step 15
151. Disconnect Bank 1 HO2S 1.
2. Ignition ªONº.
3. Using a DVM at the PCM side of the HO2S 1
connector, measure the voltage between the high
signal circuit and ground.
4. Also measure the voltage between the low signal
circuit and ground.
Are both voltages in the specified range?
3-4VGo to Step 16Go to Step 19
161. With Bank 1 HO2S 1 disconnected, jumper the high
and low (PCM side) signal circuits to ground.
2. Ignition ªONº.
3. Using a Tech 2, monitor the Bank 1 HO2S 1 voltage.
Does the Tech 2 indicate less than 10 mV and
immediately return to about 450 mV when the jumper is
removed?
ÐGo to Step 21Go to Step 22
17Replace affected heated oxygen sensors.
NOTE: Before replacing sensors, the cause of the
contamination must be determined and corrected.

Fuel contamination.

Use of improper RTV sealant.

Engine oil/coolant consumption.
Is the action complete?
ÐVerify repairÐ
18Repair condition as necessary.
Is the action complete?
ÐVerify repairÐ
19Check for faulty PCM connections or terminal damage.
Is the action complete?
ÐVerify repairGo to Step 20
20Repair open, short or grounded signal circuit.
Is the action complete?
ÐVerify repairGo to Step 7

6E±414
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P1153 ± HO2S Insufficient Switching Bank 2 Sensor 1

 
StepNo Ye s Value(s) Action
11Replace the exhaust pipes, as required.
Is your action complete?
ÐGo to Step 2Ð
12Check for leaks at the exhaust manifold.
Are there leaks at the exhaust manifold?
ÐGo to Step 13Go to Step 14
13Tighten the bolts to specifications or replace the
manifold if necessary.
Is your action complete?
ÐGo to Step 2Ð
14Visually/physically inspect the following items:

Ensure that the Bank 2 HO2S 1 is securely
installed.

Check for corrosion on terminals.

Check the terminal tension at Bank 2 HO2S 1 and
at the PCM.

Check for damaged wiring.
Was a problem found in any of the above areas?
ÐVerify repairGo to Step 15
151. Disconnect Bank 2 HO2S 1.
2. Ignition ªONº.
3. Using a DVM at the PCM side of the connector,
check the voltage between the high signal circuit
and ground. Also measure between the low signal
circuit and ground.
Are both voltages in the specified range?
3-4VGo to Step 18Go to Step 16
161. Ignition ªONº.
2. Check for damage to PCM pins or terminals.
Was a problem found?
ÐVerify repairGo to Step 17
17Check for short to voltage or ground or an open in the
signal circuit.
Was a problem found?
ÐVerify repairGo to Step 18
181. Ignition ªOFFº.
2. Disconnect the PCM connector.
3. With HO2S disconnected, check for high and low
signal circuits shorted together between the PCM
and HO2S.
Was a problem found?
ÐVerify repairGo to Step 19
19With the PCM connected and Bank 2 HO2S 1
disconnected from the harness, check Bank 2 HO2S 1
with a Tech 2.
Is the voltage in the specified range?
425-475 mVGo to Step 21Go to Step 22
20Replace affected heated oxygen sensors.
NOTE: Before replacing sensors, the cause of the
contamination must be determined and corrected.

Fuel contamination.

Use of improper RTV sealant.

Engine oil/coolant consumption.
Is the action complete?
ÐVerify repairÐ

6E±418
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P1154 ± HO2S Transition Time Ratio Bank 2 Sensor 1

 
StepNo Ye s Value(s) Action
12Check for leaks at the exhaust manifold.
Are there leaks at the exhaust manifold?
ÐGo to Step 13Go to Step 14
13Tighten the bolts to specifications or replace the
manifold if necessary.
Is your action complete?
ÐGo to Step 2Ð
14Visually/physically inspect the following items:

Ensure that the Bank 2 HO2S 1 is securely
installed.

Check for corrosion on terminals.

Check terminal tension (at Bank 2 HO2S 1 and at
the PCM).

Check for damaged wiring.
Was a problem found in any of the above areas?
ÐGo to Step 18Go to Step 15
151. Disconnect Bank 2 HO2S 1.
2. Ignition ªONº.
3. Using a DVM at the PCM side of the HO2S 1
connector, measure the voltage between the high
signal circuit and ground.
Also measure the voltage between the low signal
circuit and ground.
Are both voltages in the specified range?
3-4 VGo to Step 16Go to Step 19
161. With Bank 2 HO2S 1 disconnected, jumper the high
and low (PCM side) signal circuits to ground.
2. Ignition ªONº.
3. Using a Tech 2, monitor the Bank 2 HO2S 1 voltage.
Does the Tech 2 indicate less than 10 mV and
immediately return to about 450 mV when the jumper is
removed?
ÐGo to Step 21Go to Step 22
17Replace affected heated oxygen sensors.
NOTE: Before replacing sensors, the cause of the
contamination must be determined and corrected.

Fuel contamination.

Use of improper RTV sealant.

Engine oil/coolant consumption.
Is the action complete?
ÐVerify repairÐ
18Repair condition as necessary.
Is the action complete?
ÐVerify repairÐ
19Check for faulty PCM connections or terminal damage.
Is the action complete?
ÐVerify repairGo to Step 20
20Repair open, short or grounded signal circuit.
Is the action complete?
ÐVerify repairÐ

7A1±2
TRANSMISSION CONTROL SYSTEM (4L30±E)
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
General Description
The 4L30±E is a 4±speed fully automatic transmission. It
uses a microcomputer as a control unit to judge running
conditions including throttle opening rate and vehicle
speed, then it sets the shifting point in the optimum timing
so that best driving performance can be achieved.
In addition, the built±in shift mode select function can
select three shift modes according to the driver's
preference:

Normal mode ±Normal shift pattern.

Winter mode ±Starts in 3rd gear to reduce slippage on
ice or snow.

Power mode has a delayed upshift when more
powerful acceleration is required.
Also, the built±in fail safe function (ªbackup modeº)
assures driving performance even if the vehicle speed
sensor, throttle signal or any solenoid fails.
Further, the self±diagnostic function conducts diagnosis
in a short time when the control system fails, thus
improving serviceability.
The major features of 4L30±E are as follows:

A compact structure consisting of 2 sets of planetary
gears and flat torque converter.

Electronic control selects the optimum shift mode
according to the driving conditions.

Electronic control maintains the optimum hydraulic
pressure for clutch, band brake as well as
transmission so that shift feeling is improved.

Two sets of planetary gears reduce friction of power
train.
Also, a lockup mechanism in the torque converter
reduces fuel consumption.

Wide gear ratio and high torque rate of torque
converter provide excellent starting performance.