1A±64
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
Automatic Air Conditioning System
General Description
Using a variety of sensors, this automatic air conditioner
accurately senses outside air temperature, solar
radiation quantity, evaporator's blowing temperature, and
interior temperature, then enters these data to the
automatic air conditioner control unit (equipped with the
built-in micro-computer). The data provided to the control
unit enables to automatically control blow temperatureand blow air quantity, turn on or off the compressor and
switch the blow port as well as switching between the
fresh air intake and interior air circulation.
Resetting the automatic function allows you to switch to
the manual control mode.
The self-diagnoisis function of the automatic air
conditioner control unit (with the built-in micro-computer)
allows the unit to access and diagnose a failed part easier
and quicker.
Automatic Air Conditioner Parts Configuration
865R200050
Legend
(1) In Car Sensor
(2) Sun Sensor
(3) Ambient Sensor
(4) Intake Actuator
(5) Blower Unit
(6) Max ± High Relay
(7) Display(8) Audio & Switch Assembly
(9) Evaporator Assembly
(10) Duct Sensor
(11) Mix Actuator
(12) Heater Unit
(13) Automatic Air Conditioner Control Unit
(14) Mode Actuator
1A±92
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
StepActionValue(s)Ye sNo
11. Allow the engine to idle until it completely warms up.
2. Turn the starter switch to the OFF position.
3. Place a 60±watt lamp approximately 15 cm from the
sun sensor.
NOTE: This procedure is best performed at night or in
a dark, unlit area.
Is the action complete?
ÐGo to Step 2Ð
2Simultaneously press and hold the RESET key and the
CLOCK key (display unit).
Move the starter switch to start the engine.
Does DIAG appear on the display?
ÐGo to Step 3
Replace
display unit
3Press the COMPUTER MODE key.
Does DIAG AIRCON appear on the display?
ÐGo to Step 4
Replace
audio unit
4NOTE: A '1' should appear in the set temperature
segment of the display.
Does '0' appear in the outside air segment of the
display?
ÐGo to Step 6Go to Step 5
5Repair or replace damaged parts.
NOTE: Refer to
Step 1 Trouble Code Table.
Is the action complete?ÐGo to Step 1Ð
6Press and release the fan switch (one time only).
NOTE: A '2' should appear in the set temperature
segment of the display.
Does '0' appear in the outside air segment of the
display?
ÐGo to Step 8Go to Step 7
7Repair or replace damaged parts.
NOTE: Refer to
Step 2 Trouble Code Table.
Is the action complete?ÐGo to Step 1Ð
8Press and release the fan switch (one time only).
NOTE:
Refer to
Step 3 Sensor Output Check for a sample
output value.
A '3' should appear in the set temperature
segment of the display.
Does the correct sensor output value appear in the
outside air segment of the display?
ÐGo to Step 10Go to Step 9
9Repair or replace damaged parts.
NOTE: Refer to
Trouble Spot Inspection.
Is the action complete?ÐGo to Step 1Ð
10Press and release the fan switch one time only.
NOTE: Refer to
Step 4 (Operation Check) for display
readings and inspection steps.
Are all parts operating normally?
ÐGo to Step 12Go to Step 11
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
1A±121
On-Vehicle Service
Power Transistor
874R200014
Legend
(1) Glove Box
(2) MAX HI Relay
(3) Power Transistor Connector
(4) Power Transistor
Removal
1. Remove the glove box.
2. Remove the MAX±HI relay.
3. Disconnect the power transistor connector.
4. Remove the power transistor.
Installation
To install, follow the removal step in the reverse order.
Automatic Heater/Air Conditioner
Control Unit
865R200007
Legend
(1) Display
(2) Audio & Switch Assembly
(3) Automatic Air Conditioner Control Unit
(4) Knee Pad (RH)
(5) Center Cluster
(6) Center Cluster Upper
(7) Knee Pad (LH)
Removal
1. Disconnect the battery ground cable.
2. Remove the knee pad (R/LH).
3. Remove the center cluster upper.
4. Remove the center cluster.
Refer to
Instrument Panel Assembly in Body
Stractur section.
5. Disconnnect the six connectors.
6. Remove the automatic air conditioner control unit.
Installation
To install, follow the removal step in the reverse order.
1A±124
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
Mode Actuator
840R200005
Legend
(1) Driver Knee Bolster Assembly
(2) Instrument Panel Driver Lower Cover
Assembly
(3) Actuator Rod
(4) Mode Actuator
Removal
1. Disconnect the battery ground cable.
2. Remove the instrument panel driver lower cover
assembly.
3. Remove the driver knee bolster assembly.
Refer to the
Instrument Panel Assembly in Body
Structure section.
4. Remove the actuator rod.
5. Remove the mode actuator.
Installation
To install, follow the remove step in the reverse order.
Mix Actuator
840R200006
Legend
(1) Center Cluster Upper
(2) Center Cluster
(3) Knee Pad (RH)
(4) Actuator Rod
(5) Mix Actuator
(6) Knee Pad (LH)
(7) Audio & Switch Assembly
Removal
1. Disconnect the battery ground cable.
2. Remove the knee pad (R/RH).
3. Remove the center cluster upper.
4. Remove the center cluster.
Refer to the
Instrument Panel Assembly in Body
Structure section.
5. Disconnect the six connectors.
6. Remove the Audio & Switch Assembly.
7. Remove the actuator rod.
8. Remove the mix actuator.
Installation
To install, follow the remove step in the reverse order.
6E±21
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
PCM Pinout Table, 80-Way Red Connector ± Row ªS21 ~ 40º
060RY00049
PINPIN FunctionWire ColorIGN ONENG RUNRefer To
S21AudioYEL/GRNÐÐChassis Electrical
S22Transmission Output
Speed SensorBLU/YEL0.0V0.0V4L30E T/Mission
S23PCM GroundBLK0.0V0.0VChassis Electrical
S24Bank 1 HO2S 2 GroundRED0.0V0.0VÐ
S25Not UsedÐÐÐÐ
S26EGR Control HighBLU/REDB+B+General Description and
Operation, EGR Control
S27VSS InputBLK/YEL0.0V0.1V (at rest)Chassis Electrical
S28Injector Cylinder #6GRN/YELB+B+General Description and
Operation, Fuel Injector
S29Winter SwitchVIO/GRNB+B+4L30E T/Mission
S30Auto Cruise Main SwitchWHT/RED0.0V0.0VChassis Electrical
S31Shift SolenoidGRN0.0V0.0V4L30E T/Mission
S32Ignition FeedRED/GRNB+B+Chassis Electrical
S33TCC SolenoidBRN/WHT0.0V0.0VT/Mission
S34Not UsedÐÐÐÐ
S35ION Sensing ModuleRED/GRN1.555V1.555VGeneral Description and
Operation, ION Sensing
Module
S365Volt Reference (AP
Sensor 1)BLK5.0V5.0VAP Sensor
S375Volt Reference (Vapor
Pressure {Fuel Tank
Pressure} Sensor/MAP
Sensor/EGR Position
Sensor)GRY/RED5.0V5.0V(Fuel Tank Pressure
Sensor/MAP Sensor/EGR
Position Sensor) Sensor
S385Volt Reference (TP
Sensor 1)RED5.0V5.0VTP Sensor
6E±592
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
ILLUSTRATIONTOOL NO.
TOOL NAME
J 39021-90
Injector Switch Box
J 39021-65
Injector Test Light
J 41413
EVAP Pressure/Purge
Diagnostic Station
J 41416
Ultrasonic Leak Detector
1. J 41413 EVAP Pressure/Purge Diagnostic Station is
a multipurpose tool which is used to perform several
diagnostic procedures for enhanced emission
testing. The station will accommodate a nitrogen gas
filled cylinder which is used to pressurize the vehicle
EVAP system for a leakdown test and leak location
test when a vehicle is repaired for leakage in the
enhanced evaporative emission control system. It
also has two additional gauges (inches of mercury
and inches of water) which are used to measure both
source vacuum and EVAP canister purge vacuum to
verify correct operation and vapor flow within the
canister purge circuit.
2. J 41416 Ultrasonic Leak Detector is a
microprocessor-based device used to detect leaks in
the enhanced evaporative emission control system.
The evaporative system is pressurized to 30 inches of
water using the J 41413 EVAP Pressure/Purge
Diagnostic System. Small leaks in the EVAP system
will emit sound at a high frequency undetectable by a
human ear but detectable with the J 41416. The
technician traces along the evaporative system and
can pinpoint leaks due to corroded lines, cracked
hoses, or a damaged EVAP component. The
detector includes a high quality set of headphones to
block out surrounding shop noise and the LED
sensitivity meter allows a visual reference for locating
leaks in conjunction with the audio output heard
through the headphones. Powered by (1) nine volt
battery.
8A±14LIGHTING SYSTEM
Vanity Mirror Illumination Light Bulb
Removal
1. Disconnect the battery ground cable.
2. Remove the lens (1).
3. Remove the bulb (2).
805R200004
Installation
To install, follow the removal steps in the reverse order.
Switch Unit Assembly Illumination Light Bulb
(Power/Winter & Intelligent Suspension Switch)
Removal
1. Disconnect the battery ground cable.
2. Remove the center cluster assembly.
Refer to
Instrument Panel Assembly in Body
Structure
section.
3. Remove the audio.
Refer to
Audio in Entertainment section.
4. Remove the illumination light bulb.
825R200036
Installation
To install, follow the removal steps in the reverse order.
ENTERTAINMENT8C±1
AXIOM
BODY AND ACCESSORIES
ENTERTAINMENT
CONTENTS
Service Precaution 8C±1. . . . . . . . . . . . . . . . . . . . . .
Cigarette Lighter 8C±2. . . . . . . . . . . . . . . . . . . . . . . .
General Description 8C±2. . . . . . . . . . . . . . . . . . . . .
Removal 8C±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8C±2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rod Type Antenna 8C±3. . . . . . . . . . . . . . . . . . . . . .
Removal 8C±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8C±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessory Socket 8C±4. . . . . . . . . . . . . . . . . . . . . . .
Front Accessory Socket 8C±4. . . . . . . . . . . . . . . .
Removal 8C±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8C±4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Accessory Socket 8C±4. . . . . . . . . . . . . . . .
Removal 8C±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8C±4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio 8C±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8C±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8C±5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speaker 8C±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Speaker 8C±6. . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8C±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8C±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Tweeter Assembly 8C±6. . . . . . . . . . . . . . . .
Removal 8C±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8C±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Speaker 8C±6. . . . . . . . . . . . . . . . . . . .
Removal 8C±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8C±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Tweeter Assembly 8C±7. . . . . . . . . . . . . . . .
Removal 8C±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 8C±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn 8C±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8C±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8C±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display (MID) 8C±8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8C±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8C±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
MID Control Unit 8C±9. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8C±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8C±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
GPS Control Unit 8C±10. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8C±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8C±10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Self-Diagnosis 8C±11. . . . . . . . . . . . . . . . . . . . . . . . . .
Self-Diagnosis Flow Chart±1 8C±11. . . . . . . . . . . .
Self-Diagnosis Flow Chart±2 (Audio) 8C±12. . . . .
Self-Diagnosis Flow Chart±3 (Display) 8C±13. . .
Self-Diagnosis Flow Chart±4 (MID) 8C±14. . . . . .
Audio Self-Diagnosis 8C±15. . . . . . . . . . . . . . . . . . .
Display Self-Diagnosis 8C±16. . . . . . . . . . . . . . . . .
MID Self-Diagnosis 8C±17. . . . . . . . . . . . . . . . . . . .
Symptom Diagnosis 8C±18. . . . . . . . . . . . . . . . . . . . .
MID Not Appears 8C±18. . . . . . . . . . . . . . . . . . . . . .
No COMPASS, CLOCK, FUEL
CONSUMPTION, or SERVICE Display 8C±19. .
No COMPASS Display 8C±20. . . . . . . . . . . . . . . . .
No SERVICE Display 8C±20. . . . . . . . . . . . . . . . . .
Other Trouble Symptom 8C±21. . . . . . . . . . . . . . . .
MID Circuit 8C±22. . . . . . . . . . . . . . . . . . . . . . . . . . .
Harness Connector Faces 8C±23. . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fasteners joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fasteners.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.