0B±8MAINTENANCE AND LUBRICATION
Recommended Fluids and Lubricants
USAGEFLUID/LUBRICANT
EngineAPI SE, SF, SG, SH or ILSAC GF-1 Engine oil (See oil
chart on the following page for proper viscosity)
Engine coolantMixture of water and good quality ethylene glycol base
type antifreeze.
Brake systemDOT-3 hydraulic brake fluid.
Power steering systemDEXRON) -III Automatic transmission fluid.
Automatic transmissionDEXRON) -III Automatic transmission fluid.
TOD SYSTEM (TOD system model only)DEXRON) -IIE or DEXRON) -III Automatic transmis-
sion fluid.
Rear axle and front axleGL-5 gear lubricant (Standard differential)
GL-5 Limited slip differential gear lubricant together
with limited slip differential lubricant additive (Part No.
8-01052-358-0) or equivalent (If equipped with optional
limited slip differential) (See oil chart in this section for
proper viscosity)
Hood latch assembly
a. Pivots and spring anchorEngine oil
b. Release pawlChassis grease
Hood and door hingesEngine oil
Chassis lubricationChassis grease
Parking brake cablesChassis grease
Front wheel bearingsMultipurpose grease
Shift on the fly systemGL-5 gear lubricant (SAE 75W-90)
Body door hinge pins and linkage, fuel door hinge, rear
compartment lid hingesEngine oil
Windshield washer solventWasher fluid
Key lock cylinderSynthetic light weight engine oil (SAE 5W-30)
Accelerator linkageChassis grease
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
1A±61
Main Data and Specifications
General Specifications
COMPRESSOR
ModelDKV-14G
TypeVane rotary type
Number of vanes5
Rotor diameter64 mm (2.52 in.)
Stroke8.75 mm (0.34 in.)
Displacement140 cc (47.3 fl.oz.)
Maximum speed7,000 rpm (up to 8,400 rpm)
Direction of rotationClockwise (Front-side view)
Lubrication systemPressure differential type
LubricantR-134a Vane Rotary Type Compressor Oil
(AIPDN Part No.2-90188-301-0)
150 cc (5.0 fl.oz.)
RefrigerantRefrigerant-134a (R-134a), 700 g (1.54 lbs.)
Shaft sealLip type
Weight3.5 kg
MAGNETIC CLUTCH
TypeElectromagnetic single-plate dry clutch
Rated voltage12 Volts D.C.
Current consumption3.7 A
Starting torque49 N´m (36 lb´ft)
Direction of rotationClockwise (Front-side view)
Weight3.0 kg (6.6 lbs.)
6E±2
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Fuel Trim System Monitor Diagnostic
Operation 6E±59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Trim System Monitor Diagnostic
Operation 6E±59. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Trim Cell Diagnostic Weights 6E±59. . . . . . .
On-Board Diagnostic (OBD II) System Check 6E±60
Circuit Description 6E±60. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±60. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±60. . . . . . . . . . . . . . . . . . . . . . .
A/C Clutch Control Circuit Diagnosis 6E±63. . . . . . .
Circuit Description 6E±63. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±63. . . . . . . . . . . . . . . . . . . . . . . .
A/C Clutch Diagnosis 6E±64. . . . . . . . . . . . . . . . . .
Electronic Ignition System Diagnosis 6E±68. . . . . . .
EVAP Canister Purge Solenoid and EVAP
Vent Solenoid Valve 6E±68. . . . . . . . . . . . . . . . . . . . .
Visual Check of The Evaporative Emission
Canister 6E±68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Metering System Check 6E±68. . . . . . . . . . . . .
Fuel System Pressure Test 6E±68. . . . . . . . . . . . . . .
Fuel Injector Coil Test Procedure and Fuel
Injector Balance Test Procedure 6E±68. . . . . . . . . .
Test Description 6E±68. . . . . . . . . . . . . . . . . . . . . . .
Injector Coil Test Procedure (Steps 1-6)
and Injector Balance Test Procedure
(Steps 7-11) 6E±69. . . . . . . . . . . . . . . . . . . . . . . . . .
Powertrain Control Module (PCM) Diagnosis 6E±73
Multiple PCM Information Sensor DTCs Set 6E±73
Circuit Description 6E±73. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±73. . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Gas Recirculation (EGR) Diagnosis 6E±76
Engine Tech 2 Data Definitions and Ranges 6E±76
Typical Scan Data Values 6E±78. . . . . . . . . . . . . . . .
Test Conditions 6E±78. . . . . . . . . . . . . . . . . . . . . . . .
No Malfunction Indicator Lamp (MIL) 6E±84. . . . . . .
Circuit Description 6E±84. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±84. . . . . . . . . . . . . . . . . . . . . . . .
Malfunction Indicator Lamp (MIL) ªONº
Steady 6E±87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit description 6E±87. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±87. . . . . . . . . . . . . . . . . . . . . . . .
No Reduced Power Lamp (RPL) 6E±89. . . . . . . . . .
Circuit Description 6E±89. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±89. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±89. . . . . . . . . . . . . . . . . . . . . . .
Reduced Power Lamp (RPL) ªONº Steady 6E±93. .
Circuit Description 6E±93. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±93. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±93. . . . . . . . . . . . . . . . . . . . . . .
Starter Control System Check 6E±96. . . . . . . . . . . . .
Circuit Description 6E±96. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±96. . . . . . . . . . . . . . . . . . . . . . . .
Engine Cranks But Will Not Run 6E±100. . . . . . . . . . .
Circuit Description 6E±102. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±102. . . . . . . . . . . . . . . . . . . . . . . . Test Description 6E±102. . . . . . . . . . . . . . . . . . . . . . .
Fuel System Electrical Test 6E±107. . . . . . . . . . . . . . .
Circuit Description 6E±108. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±108. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±108. . . . . . . . . . . . . . . . . . . . . . .
Fuel Pressure Relief Procedure 6E±108. . . . . . . . .
Electric Throttle Control (ETC) System
Check 6E±111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±112. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±112. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±112. . . . . . . . . . . . . . . . . . . . . . .
Fuel System Diagnosis 6E±115. . . . . . . . . . . . . . . . . . .
Circuit Description 6E±116. . . . . . . . . . . . . . . . . . . . .
Test Description 6E±116. . . . . . . . . . . . . . . . . . . . . . .
Fuel Pressure Relief Procedure 6E±117. . . . . . . . .
Exhaust Gas Recirculation (EGR) System
Check 6E±120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±120. . . . . . . . . . . . . . . . . . . . .
Manifold Absolute Pressure (MAP) Output
Check 6E±122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±122. . . . . . . . . . . . . . . . . . . . .
Evaporative (EVAP) Emissions Canister
Purge Valve Check 6E±124. . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±124. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±124. . . . . . . . . . . . . . . . . . . . . . . .
PCM Diagnostic Trouble Codes 6E±127. . . . . . . . . . .
DTC P0101 MAF System Performance 6E±131. . . .
DTC P0102 MAF Sensor Circuit Low
Frequency 6E±134. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0103 MAF Sensor Circuit High
Frequency 6E±137. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0106 MAP System Performance 6E±140. . . .
DTC P0107 MAP Sensor Circuit Low
Voltage 6E±143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0108 MAP Sensor Circuit High
Voltage 6E±146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0112 IAT Sensor Circuit Low
Voltage 6E±149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0113 IAT Sensor Circuit High
Voltage 6E±152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0117 ECT Sensor Circuit Low
Voltage 6E±155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0118 ECT Sensor Circuit High
Voltage 6E±158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0125 ECT Excessive Time to Closed
Loop Fuel Control 6E±161. . . . . . . . . . . . . . . . . . . . . . .
DTC P0128 Thermostat Insufficient
Temperature for Stable Operation 6E±164. . . . . . . . .
DTC P0131 HO2S Circuit Low Voltage
Bank 1 Sensor 1 6E±166. . . . . . . . . . . . . . . . . . . . . . . .
DTC P0132 HO2S Circuit High Voltage
Bank 1 Sensor 1 6E±169. . . . . . . . . . . . . . . . . . . . . . . .
DTC P0133 HO2S Slow Response
Bank 1 Sensor 1 6E±172. . . . . . . . . . . . . . . . . . . . . . . .
DTC P0134 HO2S Circuit Insufficient
Activity Bank 1 Sensor 1 6E±176. . . . . . . . . . . . . . . . .
7A±64
AUTOMATIC TRANSMISSION (4L30±E)
Ensure free rotation of oil pump using J±23082±01
oil pump rotation tool.
241RW010
38. Overdrive clutch end play measurement
1. Fit J±25022 and J±24773±1 turbine shaft puller
on turbine shaft.
2. Position axial play checking tool on converter
housing mating face.
3. Pull turbine shaft upwards with puller until first
resistance is met. (due to weight of overdrive
assembly).
4. Maintain shaft in this position and set indicator to
zero.
5. Pull turbine shaft further upwards with puller.
Read end play shown on indicator.
End play: 0.1mm ± 0.8mm (0.004 in ± 0.031in)
6. Remove axial play checking tool and puller.NOTE: If end play is not correct, repeat selective washer
selection.
252RW001
39. Inspect extension housing oil seal and replace if
necessary, using J±36797 extension housing oil seal
installer.
Rotate transmission to horizontal position, with
valve body side down.
Inspect parking wheel seal ring. Replace if
necessary.
Install wheel parking lock assembly (35).
40. Install speed wheel (36) and snap ring (37). (4y4)
NOTE: Use extra long, needle-nose pliers.
41. Install flange, O±ring and nut. (4y2)
42. Install gasket onto extension assembly with a thin
coating of oil.
Install extension housing assembly (38), and align
parking pawl shaft.
Install actuator assembly into extension assembly.
Install seven 8 mm hexagon socket head screws.
Torque: 32 Nwm (24 lb ft)