2002 ISUZU AXIOM ignition

SECTION TABLE OF CONTENTS
GENERAL INFORMATION
0AGeneral Information
0BMaintenance and Lubrication
WORKSHOP MANUAL
HEATING, VENTILATION AND AIR
CONDITIONING
1AHVAC System
STEERING
2APower-Assisted System
AXIOM
(UPR/S)SUSPENSION
3CFront Suspension
3DRear Suspension
3EWheel and Tire System
3FIntelligent Suspension System
DRIVELINE/AXLE
4A1Differential (Front)
4A2Differential (Rear)
4B1Driveline Control System
4B2Driveline Control System (TOD)
4CDrive Shaft System
4D2Transfer Case (TOD)
FOREWORD
This manual includes special notes, impor tant points, service data,
precautions, etc. That are needed for the maintenance, adjustments,
service, removal and installation of vehicle components.
All information, illustrations and specifications contained in this manual
are based on the latest product information available at the time of
publication.
All rights are reserved to make changes at any time without notice.
Arrangement of the material is shown in the table of contents on the
right-hand side of this page. A black spot on the first page of each
section can be seen on the edge of the book below each section title.
These point to a more detailed table of contents preceding each
section.BRAKE
5ABrake Control System
5BAnti-Lock Brake System
5CPower-Assisted Brake System
5D1Parking Brake System (4´4 model)
5D2Parking Brake System (4´2 model)
ENGINE
6AEngine Mechanical
6BEngine Cooling
6CEngine Fuel
6D1Engine Electrical
6D2Ignition System
6D3Starting and Charging System
6EDriveability and Emissions
6FEngine Exhaust
6GEngine Lubrication
6HEngine Speed Control System
6JInduction
TRANSMISSION
7AAutomatic Transmission
7A1Transmission Control System
BODY AND ACCESSORIES
8ALighting System
8BWiper/Washer System
This manual applies to 2002 models.8CEnter tainment
8DWiring System
8EMeter and Gauge
8FBody Structure
8GSeats
8HSecurity and Locks
8ISun Roof/Convertible Top
8JExterior/Interior Trim
RESTRAINTS
9ASeat Belt System
9JSupplemental Restraint System (Air Bag System)
9J1Restraint Control System
CONTROL SYSTEM
10ACruise Control System

0A±12
GENERAL INFORMATION
Abbreviations Charts
List of automotive abbreviations which may be used
in this manual
A Ð Ampere(s)
ABS Ð Antilock Brake System
AC Ð Alternating Current
A/C Ð Air Conditioning
ACCEL Ð Accelerator
ACC Ð Accessory
ACL Ð Air Cleaner
Adj Ð Adjust
A/F Ð Air Fuel Ratio
AIR Ð Secondary Air Injection System
Alt Ð Altitude
AMP Ð Ampere(s)
ANT Ð Antenna
ASM Ð Assembly
A/T Ð Automatic Transmission/Transaxle
ATDC Ð After Top Dead Center
ATF Ð Automatic Transmission Fluid
Auth Ð Authority
Auto Ð Automatic
BARO Ð Barometric Pressure
Bat Ð Battery
B+ Ð Battery Positive Voltage
Bbl Ð Barrel
BHP Ð Brake Horsepower
BPT Ð Backpressure Transducer
BTDC Ð Before Top Dead Center

C Ð Degrees Celsius
CAC Ð Charge Air Cooler
Calif Ð California
cc Ð Cubic Centimeter
CID Ð Cubic Inch Displacement
CKP Ð Crankshaft Position
CL Ð Closed Loop
CLCC Ð Closed Loop Carburetor Control
CMP Ð Camshaft Position
CO Ð Carbon Monoxide
Coax Ð Coaxial
Conn Ð Connector
Conv Ð Converter
Crank Ð Crankshaft
Cu. In. Ð Cubic Inch
CV Ð Constant Velocity
Cyl Ð Cylinder(s)
DI Ð Distributor Ignition
Diff Ð Differential
Dist Ð Distributor
DLC Ð Data Link Connector
DOHC Ð Double Overhead Camshaft
DTC Ð Diagnostic Trouble Code
DTM Ð Diagnostic Test Mode
DTT Ð Diagnostic Test Terminal
DVM Ð Digital Voltmeter (10 meg.)
DVOM Ð Digital Volt Ohmmeter
EBCM Ð Electronic Brake Control Module
ECM Ð Engine Control Module
ECT Ð Engine Coolant Temperature
EEPROM Ð Electronically Erasable Programmable
Read Only Memory
EGR Ð Exhaust Gas Recirculation
EI Ð Electronic Ignition
ETR Ð Electronically Tuned Receiver
EVAP Ð Evaporation EmissionExh Ð Exhaust

F Ð Degrees Fahrenheit
Fed Ð Federal (All States Except Calif.)
FF Ð Front Drive Front Engine
FL Ð Fusible Link
FLW Ð Fusible Link Wire
FP Ð Fuel Pump
FRT Ð Front
ft Ð Foot
FWD Ð Front Wheel Drive
4WD Ð Four Wheel Drive
4 x 4 Ð Four Wheel Drive
4 A/T Ð Four Speed Automatic Transmission/Transaxle
Gal Ð Gallon
GEN Ð Generator
GND Ð Ground
Gov Ð Governor
g Ð Gram
Harn Ð Harness
HC Ð Hydrocarbons
HD Ð Heavy Duty
Hg Ð Hydrargyrum (Mercury)
HiAlt Ð High Altitude
HO2S Ð Heated Oxygen Sensor
HVAC Ð Heater±Vent±Air±Conditioning
IAC Ð Idle Air Control
IAT Ð Intake Air Temperature
IC Ð Integrated Circuit / Ignition Control
ID Ð Identification / Inside Diameter
IGN Ð Ignition
INJ Ð Injection
IP Ð Instrument Panel
IPC Ð Instrument Panel Cluster
Int Ð Intake
ISC Ð Idle Speed Control
J/B Ð Junction Block
kg Ð Kilograms
km Ð Kilometers
km/h Ð Kilometer per Hour
kPa Ð Kilopascals
kV Ð Kilovolts (thousands of volts)
kW Ð Kilowatts
KS Ð Knock Sensor
L Ð Liter
lb ft Ð Foot Pounds
lb in Ð Inch Pounds
LF Ð Left Front
LH Ð Left Hand
LR ÐLeft Rear
LS Ð Left Side
LWB Ð Long Wheel Base
L±4 Ð In±Line Four Cylinder Engine
MAF Ð Mass Air Flow
MAN Ð Manual
MAP Ð Manifold Absolute Pressure
Max Ð Maximum
MC Ð Mixture Control
MFI Ð Multiport Fuel Injection
MIL Ð Malfunction Indicator Lamp
Min Ð Minimum
mm Ð Millimeter
MPG Ð Miles Per Gallon
MPH Ð Miles Per Hour
M/T Ð Manual Transmission/Transaxle
MV Ð Millivolt

1A±70
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
Functions and Features
Automatic air conditioning control unit
The control unit features a prominent control and display
panel that clearly shows air conditioner operational
settings (delivered air volume, air outlet location,
inside/outside air circulation, and set temperature).
Desired temperature can be set in ±17
C (1
F)
increments. The current setting appears on the digital
display.
Automatic temperature control
Vehicle interior temperature is maintained at the set level.
It is unaffected by changes in vehicle speed, outside air
temperature, and number of passengers.
Maximum cooling and heating
Moving the switch to the 18
C (65
F) position provides
maximum cooling. Moving the switch to the 32
C (90
F)
position provides maximum heating.
Automatic air flow control
Air flow is automatically and precisely regulated in
response to set temperature change and/or changes in
heater unit mixing door aperture.
Automatic air outlet selection
Appropriate air outlets (VENT, BE-LEVEL, FOOT, or
DEF) are selected in response to changes in outlet
temperatures. The mode switch permits manual selection
of the desired air outlet.
Air source (Fresh air intake from outside the
vehicle or recirculation of the air inside the vehicle)
selection
Automatic switching between outside air (FRESH),
recirculated inside air (RECIRC), or a combination of the
two (MIX) occurs in response to changes in outlet
temperatures.The intake switch permits manual
selection of the air source (FRESH or RECIRC). Mixing
of the two sources is not possible during manual
operation. When the defrost mode switch (DEF) is
pressed, the system automatically switches to outside air
intake.
Cooler start-up control
When the vehicle is parked in a hot area for an extended
period of time, the evaporator becomes hot. When the
cooler is turned on, hot air is blown into the vehicle until
the evaporator cools down. The cooler start-up control
prevents blower operation until the evaporator is able to
provide cool air.
Heater start-up control
When the vehicle is parked in a cold area for an extended
period of time, the heater core becomes cold. When the
heater is turned on, cold air is blown into the vehicle until
the heater core heats up. The heater start-up control
prevents blower operation to the air outlets until the
heater core is able to provide warm air. Air is delivered
through the defrost outlets.
Solar radiation offset
The sun sensor uses a photodiode to precisely determine
the amount of solar radiation affecting the vehicle. The
cooler operates in response to this radiation to quickly
correct the vehicle interior temperature.Switch position memory
Current switch positions are stored in memory when the
ignition switch is turned off. When the ignition switch is
turned on again, the switches automatically return to the
position they were in when the ignition switch was turned
off. This simplifies the restarting procedure.
Self-diagnosis function
The self-diagnosis switches on the control panel permit
easy system troubleshooting. Refer to ªSelf-Diagnosisº
later in this Section.

1A±102
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
ConditionPossible causeCorrection
Does not work at allÐRefer to Chart A
Control failureÐRefer to Chart B
Chart A: Does Not Work At All
StepActionValue(s)Ye sNo
1Is the fuse FL±1 normal?
ÐGo to Step 2
Replace the
fuse
2Is the fuse F±7 normal?
ÐGo to Step 3
Replace the
fuse
3Is the relay X±1 normal?
ÐGo to Step 4
Replace the
relay
4Turn on the ignition switch. (the engine is run.)
Is the battery voltage applied between the harness side
connector terminal No.C33±3 and ground?
Approx 12VGo to Step 6Go to Step 5
5Repair an open circuit between terminal No.C33±3 and
No.X1±1.
Is the action complete?
ÐGo to Step 4Ð
6Is the battery voltage applied between the harness side
connector terminal No.C33±4 and ground?
Approx 12VGo to Step 8Go to Step 7
7Replace the intake actuator motor.
Is the action complete?
ÐGo to Step 6Ð
8Is there continuity between the harness side connector
terminal No.I19±11 and No.C33±4?
ÐGo to Step 10Go to Step 9
9Repair an open circuit between No.I19±11 and C33±4.
Is the action complete?
ÐVerify repairÐ
10Replace the auto air conditioner control unit.
Is the action complete?
ÐVerify repairÐ

HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
1A±103
Chart B: Failure on the Intake Control
StepActionValue(s)Ye sNo
1Is the fuse No.F±7 normal?
ÐGo to Step 2
Replace the
fuse
2Is the relay No.X±1 normal?
ÐGo to Step 3
Replace the
relay
3Turn on the ignition switch. (the engine is run.)
Is the intake actuator stopped?
ÐGo to Step 5Go to Step 4
4Replace or repair the auto air conditioner control unit.
Is the action complete?
ÐVerify repairÐ
5Is there continuity between the harness side connector
terminal No.C33±5 and No.I20±11?
ÐGo to Step 7Go to Step 6
6Repair an open circuit between terminal No.C33±5 and
No.I20±11.
Is the action complete?
ÐGo to Step 5Ð
7Is there continuity between the harness side connector
terminal No.C33±6 and No.I20±12?
ÐGo to Step 9Go to Step 8
8Repair an open circuit between terminal No.C33±6 and
No.I20±12.
Is the action complete?
ÐGo to Step 7Ð
9Is there continuity between the harness side connector
terminal No.C33±1 and No.I20±13?
ÐGo to Step 11Go to Step 10
10Repair an open circuit between terminal No.C33±1 and
I20-13.
Is the action complete?
ÐGo to Step 9Ð
11Is there continuity between the harness side connector
terminal No.C33±2 and No.I20±14?
ÐGo to Step 13Go to Step 12
12Repair an open circuit between harness No.C33±2 and
No.I20±14.
Is the action complete?
ÐGo to Step 11Ð
131. Disconnect the intake actuator connector No.C33.
2. Is the battery voltage applied between harness side
connector terminal
No.C33±6 and ground?
No.C33±2 and ground?
No.C33±1 and ground?
ÐGo to Step 14Go to Step 15
14Replace or repair the intake actuator.
Is the action complete?
ÐVerify repairÐ
15Replace or repair the air conditioner control unit.
Is the action complete?
ÐVerify repairÐ

HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
1A±105
Chart A: Does Not work At All
StepActionValue(s)Ye sNo
11. Turn on the ignition switch (the engine is run).
2. Disconnect the mix actuator connector (C±43).
3. Short-circuit the chassis harness side connector
terminal No.C43±3 and No.C43±7.
4. Using the temperature control switch, select 18
C
(65
F) for the temperature.
Is the battery voltage applied on a regular interval basis
between the harness side connector terminal
No.C43±6 (-) and No.C43±8 (+)?
ÐGo to Step 3Go to Step 2
2Replace the auto air conditioner control unit.
ÐVarify repairÐ
3Using the temperature control switch, select 32
C
(90
F) for the temperature.
Is the battery voltage applied on a regular interval basis
between the harness side connector terminal
No.C43±6 (+) and No.C43±8 (-)?
ÐGo to Step 5Go to Step 4
4Replace the auto air conditioner control unit.
ÐVerify repairÐ
5Is there continuity between the harness side connector
terminal No.I19±6 and No.C43±6?
ÐGo to Step 7Go to Step 6
6Repair an open circuit between terminal No.I19±6 and
No.C43±6.
Is the action complete?
ÐGo to Step 5Ð
7
Is there continuity between the harness side connector
terminal No.I19±5 and No.C43±8?
ÐGo to Step 9Go to Step 8
8Repair an open circuit between terminal No.I19±5 and
No.C43±8.
Is the action complete?
ÐVerify repairÐ
9Replace the mix actuator.
Is the action complete?
ÐVerify repairÐ

1A±106
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
Chart B: Mix Actuator Control Failure
StepActionValue(s)Ye sNo
1Turn the ignition switch (the engine is run).
Dose the mix actuator fully stroke when 32
C (90
F)
and 18
C (65
F) of the temperature control switch?
ÐGo to Step 3Go to Step 2
2Repair or replace the air mix door or the link unit.
Is the action complete?
ÐVarify repairÐ
3Is there continuity between the harness side connector
terminal No.C43±3 and No.I20±11?
ÐGo to Step 5Go to Step 4
4Repair an open circuit between terminal No.C43±3 and
No.I20±11.
Is the action complete?
ÐGo to Step 3Ð
5Is there continuity between harness side connector
terminal No.C43±7 and No.I20±5?
ÐGo to Step 7Go to Step 6
6Repair an open circuit between terminal No.C43±7 and
No.I20±5.
Is the action complete?
ÐGo to Step 5Ð
7Is there continuity between the harness side connector
terminal No.C43±2 and No.I20±15?
ÐGo to Step 9Go to Step 8
8Repair an open circuit between terminal No.C43±2 and
No.I20±15.
Is the action complete?
ÐGo to Step 7Ð
9Is sum of the voltage between the following chassis
harness side connector terminals approximately 5V?
No.I20±15 and No.I20±5, No.I20±5 and No.I20±11
ÐGo to Step 11Go to Step 10
10Replace the actuator.
Is the action complete?
ÐVerify repairÐ
11Replace the auto air conditioner control unit.
Is the action complete?
ÐVerify repairÐ

1A±108
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
Chart A: Does Not Work At All
StepActionValue(s)Ye sNo
11. Turn on the ignition switch (the engine is run).
2. Disconnect the mode actuator connector (C±42)
3. Select VENT pressing the mode actuator.
Is the battery voltage provided on a regular interval
between the harness side connector terminal
No.C42±1 (+) and No.C42±5 (-)?
ÐGo to Step 3Go to Step 2
2Replace the auto air conditioner control unit.
Is the action complete?
ÐVarify repairÐ
3Turn on the DEF mode switch.
Is the battery voltage provided on a regular interval
between the chassis side connector terminal
No.C42±5 (+) and No.C42±1 (-)?
ÐGo to Step 5Go to Step 4
4Replace the auto air conditioner control unit.
ÐVarify repairÐ
5Is there continuity between the harness side connector
terminal No.C42±1 and No.I19±4?
ÐGo to Step 7Go to Step 6
6Repair an open circuit between terminal No.C42±1 and
No.I19±4.
Is the action complete?
ÐGo to Step 5Ð
7Is there continuity between the harness side connector
terminal No.C42±5 and No.I19±3?
ÐGo to Step 9Go to Step 8
8Repair an open circuit between terminal No.C42±5 and
No.I19±3.
Is the action complete?
ÐVerify repairÐ
9Replace the mode actuator.
ÐVerify repairÐ