2002 ISUZU AXIOM Service Repair Manual

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Page 537 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±40
DRIVE SHAFT SYSTEM
5. Repeat this procedure on the remaining bearing to
remove the spider from the yoke.
Inspection
Propeller shaft for run-out Aluminum tube type.
Static run-out limit : 1.0

Page 538 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±41 DRIVE SHAFT SYSTEM
Aluminum tube type only: Inspect the aluminum
tubing for surface scratches and dents. These
scratches may not exceed 0.2 mm (0.008 in) in depth.
401RW022
Aluminum tube typ

Page 539 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±42
DRIVE SHAFT SYSTEM
Slip Joint Reassembly
401RX00001
Legend
(1) Spline Yoke and Universal Joint Assembly
(2) Clamp(3) Boot
(4) Clamp
(5) Tube and Universal Joint Assembly
1. Apply grease evenly

Page 540 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±43 DRIVE SHAFT SYSTEM
Main Data and Specifications
General Specifications
2WD Model4WD Model
Engine6VD16VD1
TransmissionA/TA/T
Type (See illustration)12
Length
between two spiders center)1323.0mm

Page 541 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±44
DRIVE SHAFT SYSTEM
AXIOM (Vehicles Produced After Aug./1/2001)
DRIVE SHAFT SYSTEM
CONTENTS
Service Precaution 4C±44. . . . . . . . . . . . . . . . . . . . . .
General Description 4C±45. . .

4C±44
DRIVE SHAFT SYSTEM
AXIOM (Vehicles Produced After Aug./1/2001)
DRIVE SHAFT SYSTEM
CONTENTS
Service Precaution 4C±44. . . . . . . . . . . . . . . . . . . . . .
General Description 4C±45. . . . . . . . . . . . . . . . . . . . .
Diagnosis 4C±45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Hub and Disc (2WD Model) 4C±46. . . . . . . . .
Disassembled View 4C±46. . . . . . . . . . . . . . . . . . . .
Disassembly 4C±46. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 4C±47. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 4C±48. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Hub and Disc (4WD Model) 4C±49. . . . . . . . .
Disassembled View 4C±49. . . . . . . . . . . . . . . . . . . .
Disassembly 4C±49. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 4C±50. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 4C±51. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Drive Shaft Joint 4C±52. . . . . . . . . . . . . . . . . . .
Front Drive Shaft Joints Replacement 4C±52. . . .
Front Axle Drive Shaft 4C±53. . . . . . . . . . . . . . . . . . .
Front Axle Drive Shaft and Associated
Parts 4C±53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 4C±54. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair 4C±55. . . . . . . . . . . . . . . . . .
Bushing Replacement 4C±55. . . . . . . . . . . . . . . . . .
Reassembly 4C±55. . . . . . . . . . . . . . . . . . . . . . . . . .
Shift On The Fly System 4C±59. . . . . . . . . . . . . . . . .
Shift On The Fly System and Associated
Parts 4C±59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 4C±59. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair 4C±61. . . . . . . . . . . . . . . . . .
Reassembly 4C±63. . . . . . . . . . . . . . . . . . . . . . . . . . Main Data and Specifications 4C±66. . . . . . . . . . .
Special Tools 4C±68. . . . . . . . . . . . . . . . . . . . . . . . . .
Propeller Shaft 4C±69. . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 4C±69. . . . . . . . . . . . . . . . . . . . .
Universal Joint 4C±70. . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis of Propeller Shaft and Universal
Joint 4C±71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Propeller Shaft 4C±72. . . . . . . . . . . . . . . . . . . . .
Front Propeller Shaft and Associated Parts 4C±72
Removal 4C±72. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4C±72. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 4C±73. . . . . . . . . . . . . . . . . . . . . . . . . .
Universal Joint Disassembly 4C±74. . . . . . . . . . . .
Inspection and Repair 4C±75. . . . . . . . . . . . . . . . . .
Universal Joint Reassembly 4C±76. . . . . . . . . . . . .
Reassembly 4C±77. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 4C±78. . . . . . . . . . . . .
Rear Propeller Shaft 4C±79. . . . . . . . . . . . . . . . . . . . .
Rear Propeller Shaft and Associated Parts 4C±79
Removal 4C±79. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4C±79. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slip Joint Disassembly 4C±80. . . . . . . . . . . . . . . . .
Universal Joint Disassembly 4C±81. . . . . . . . . . . .
Inspection 4C±83. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Universal Joint Reassembly 4C±84. . . . . . . . . . . . .
Slip Joint Reassembly 4C±85. . . . . . . . . . . . . . . . . .
Main Data and Specifications 4C±86. . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM(SRS). REFER TO THE
SRS
COMPONENT AND WIRING LOCATION VIEW
IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE
SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS. CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED , do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

Page 542 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±45 DRIVE SHAFT SYSTEM
General Description
This publication contains essential removal, installation,
adjustment and maintenance procedures.
The front axle utilizes a central disconnect type front

4C±45 DRIVE SHAFT SYSTEM
General Description
This publication contains essential removal, installation,
adjustment and maintenance procedures.
The front axle utilizes a central disconnect type front
axle/transfer case system.The drive axles are completely flexible assemblies,
consisting of inner and outer constant velocity (CV) drive
shaft joints connected by an axle shaft.
For description of front propeller shaft and universal joint,
refer to
Front Propeller Shaft in this section.
Diagnosis
ConditionPossible causeCorrection
Oil Leak At Front AxleWorn or defective oil seal.Replace the oil seal.
Front axle housing cracked.Repair or replace.
Oil Leak At Pinion ShaftToo much gear oil.Correct the oil level.
Oil seal worn or defective.Replace the oil seal.
Pinion flange loose or damaged.Tighten or replace.
Noises In Front Axle Drive Shaft
JointBroken or worn drive shaft joints and
bellows (BJ and DOJ).Replace the drive shaft joints and
bellows.
ªClankº When Accelerating From
ªCoastºLoose drive shaft joint to output shaft
bolts.Tighten.
Damaged inner drive shaft joint.Replace.
Shudder or Vibration During
Acceleration
Excessive drive shaft joint angle.Repair.
AccelerationWorn or damaged drive shaft joints.Replace.
Sticking spider assembly (inner drive
shaft joint).Lubricate or replace.
Sticking joint assembly (outer drive
shaft joint).Lubricate or replace.
Vibration At Highway SpeedsOut of balance or out of round tires.Balance or replace.
Front end out of alignment.Align.
Noises in Front AxleInsufficient gear oil.Replenish the gear oil.
Wrong or poor grade gear oil.Replace the gear oil.
Drive pinion to ring gear backlash
incorrect.Adjust the backlash.
Worn or chipped ring gear, pinion
gear or side gear.Replace the ring gear, pinion gear or
side gear.
Pinion shaft bearing worn.Replace the pinion shaft bearing.
Hub unit bearing worn.Replace the hub unit bearing.
Differential bearing loose or worn.Tighten or replace.
Wanders and PullsIncorrect front alignment.Adjust the front alignment.
Steering unit loose or worn.Tighten or replace.
Tire worn or improperly inflated.Adjust the inflation or replace.
Front or rear suspension parts loose
or broken.Tighten or replace.
Front Wheel ShimmyHub unit bearing worn.Replace.
Incorrect front alignment.Adjust the front alignment.
Worn ball joint or bush.Replace the ball joint or bush.
Steering unit loose or worn.Tighten or replace.
Tire worn or improperly inflated.Replace or adjust the inflation.
Shock absorber worn.Replace the shock absorber.

Page 543 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±46
DRIVE SHAFT SYSTEM
Front Hub and Disc (2WD Model)
Disassembled View
411R200011
Legend
(1) Disc Rotor
(2) Hub unit, Bearing(3) Wheel Pin
(4) Bolt
Disassembly
1. Raise the vehicle with a jack. Su

Page 544 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±47 DRIVE SHAFT SYSTEM
If abnormal conditions are discovered during
inspection, go to Step 6. If there are no abnormal
conditions, reassemble the front disc rotor and
caliper.
NOTE: Hub, wheel bear

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