2002 ISUZU AXIOM Service Repair Manual

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Page 1929 of 2100

ISUZU AXIOM 2002 Service Repair Manual 8F±53 BODY STRUCTURE
3. Stir the primer for a minute or more before use.
607RW003
Legend
(1) Adhesive
(2) Sealing Dam(3) Primer Coating Area
(4) Windshield
(5) Upper Molding
6. Apply the adhesive (1)

Page 1930 of 2100

ISUZU AXIOM 2002 Service Repair Manual 8F±54BODY STRUCTURE
NOTE: Apply an adhesive 3 minutes or more but within
24 hours after the application of primer. If more than 24
hours have passed, reapply primer.
Adhesive should be handled as fol

Page 1931 of 2100

ISUZU AXIOM 2002 Service Repair Manual 8F±55 BODY STRUCTURE
Rear Quarter Glass
Parts Location
641R200005
Legend
(1) Clip
(2) Rear Quarter Glass
(3) Adhesive
(4) Fastener Tape(5) Spacer
(6) Rear Quarter Trim Covers
(7) Air Outlet Garnish A

Page 1932 of 2100

ISUZU AXIOM 2002 Service Repair Manual 8F±56BODY STRUCTURE
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
641R200003
Legend
(1) Primer Coating Area (Glass side)
(2) Adhesive(3) Primer

Page 1933 of 2100

ISUZU AXIOM 2002 Service Repair Manual 8F±57 BODY STRUCTURE
Tailgate Glass
Parts Location
641R200004
Legend
(1) Adhesive
(2) Sealing Dam
(3) Primer Coating Area (Glass Side)
(4) Tailgate Glass(5) Clip
(6) Primer Coating Area (Body Panel S

Page 1934 of 2100

ISUZU AXIOM 2002 Service Repair Manual 8F±58BODY STRUCTURE
7. Remove the tailgate glass assembly.
Use a knife to cut through part of the adhesive
caulking material. Secure one end of a piece of
steel piano wire (0.02 inches in diameter)

8F±58BODY STRUCTURE
7. Remove the tailgate glass assembly.
Use a knife to cut through part of the adhesive
caulking material. Secure one end of a piece of
steel piano wire (0.02 inches in diameter) to a piece
of wood that can serve as a handle.
Use a pair of needle nose pliers to insert the other
end of the piano wire through the adhesive caulking
material at the edge of the tailgate glass.
Secure the other end of the piano wire to another
piece of wood.
With the aid of an assistant, carefully move the
piano wire with a sawing motion to cut through the
adhesive caulking material around the entire
circumference of the tailgate glass.
Attach some cloth tape (1) on the body for
protecting the painting surface.
607RW012
Clean the remaining adhesive caulking material
from the area of the body which holds the
tailgateglass.
Installation
To install, follow the removal steps in reverse order, noting
the following points:
1. Clean the bonding surfaces of both the tailgate glass
and tailgate with a soft rag and white gasoline.
2. Apply the primer to the tailgate glass and tailgate.
Apply the primer (Sun star # 435-40 or equivalent)
to the tailgate side bonding surface.
Apply the primer (Sun star # 435-95 or equivalent)
to the tailgate side bonding surface.
NOTE: Apply an adhesive 3 minutes or more but with in
24 hours after the application of primer. If more than 24
hours have passed, reapply primer.
Primer should be handled as following:
1. Use the primer manufactured 3 months or less
ago having been kept in an refrigerator.
2. Wipe off primer-stains on positions other than
require application.3. Stir the primer for a minute or more before use.
3. Apply the adhesive to the tailgate glass.
After drying primer completely, apply a sealing
adhesive (Sun star # 555 or equivalent) along the
edge of the glass so that the sealing adhesive has a
20 mm (0.79 in) junction at middle of the base of the
glass.
NOTE: Adhesive an adhesive 3 minutes or more but with
in 24 hours after the application of primer. If more than 24
hours have passed, reapply primer.
Primer should be handled as follows:
1. Use the adhesive manufactured 3 months or less
ago.
2. Wipe off adhesive-stains on positions other than
requires application.
4. Install the tailgate glass.
Set the window (adhesive applied) to the tailgate
window frame. Carefully align the clips (bottom
corners) and fasteners (top corners).
NOTE: Affix the glass within 5 minutes of application.
607RS017
5. Install tailgate wiper arm.

Page 1935 of 2100

ISUZU AXIOM 2002 Service Repair Manual 8F±59 BODY STRUCTURE
Main Data and Specifications
Torque Specification
501R200003

Page 1936 of 2100

ISUZU AXIOM 2002 Service Repair Manual 8F±60BODY STRUCTURE
601R200008
635R200009

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