2002 ISUZU AXIOM Service Repair Manual

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Page 585 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±2 TRANSFER CASE (TOD) General Description A04R200003 The Torque-On-Demand (TOD) is an electronically-controlled torque-split 4-wheel drive system with the following features. Shifting Between Hig

Page 586 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±3 TRANSFER CASE (TOD) Removal and Installation of Tfansfer Case Assembly F07R200001 Legend (1) Transfer Protector (2) Front Propeller Shaft Assembly (3) Speedometer Sensor Harness Connector (4) R

Page 587 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±4 TRANSFER CASE (TOD) Removal 1. Disconnect the battery ground cable. 2. Remove the transfer protector. 3. Disconnect the rear propeller shaft assembly from the transfer case. 4. Disconnect the f

Page 588 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±5 TRANSFER CASE (TOD) 7. Install the speedometer harness clamp to the connector bracket of the transfer case, and then connect the harness connector to the speedometer sensor. 261R200008 8. Insta

Page 589 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±6 TRANSFER CASE (TOD) Transfer Rear Oil Seal 261R200002 Legend (1) Transfer Rear Oil Seal(2) End Nut, Washer, Oil Seal and Rear Companion Flange (3) Rear Propeller Shaft Assembly Removal 1. Disco

Page 590 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±7 TRANSFER CASE (TOD) NOTE: When installing the oil seal, pay attention to the direction. 261RW006 Legend (1) Inside (2) Outside 3. Install the companion flange. 4. Install the oil seal and washe

Page 591 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±8 TRANSFER CASE (TOD) TOD Control Unit 826R200006 Legend (1) Bracket (2) TOD Control Unit Removal 1. Disconnect the battery ground cable. 2. Disconnect the harness connector from the TOD control

Page 592 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±9 TRANSFER CASE (TOD) Unit Repair Disassembly and Reassembly of Major Components 266R200002 Legend (1) Front Companion Flange, Oil Seal, Washer, and End Nut (2) 4H and 4L Switch (3) Harness Assem
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