2002 ISUZU AXIOM Service Repair Manual

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Page 905 of 2100

ISUZU AXIOM 2002 Service Repair Manual ENGINE COOLING (6VE1 3.5L)6B±1
AXIOM
ENGINE
ENGINE COOLING (6VE1 3.5L)
CONTENTS
Service Precaution 6B±1. . . . . . . . . . . . . . . . . . . . . .
General Description 6B±2. . . . . . . . . . . . .

ENGINE COOLING (6VE1 3.5L)6B±1
AXIOM
ENGINE
ENGINE COOLING (6VE1 3.5L)
CONTENTS
Service Precaution 6B±1. . . . . . . . . . . . . . . . . . . . . .
General Description 6B±2. . . . . . . . . . . . . . . . . . . . .
Diagnosis 6B±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Draining and Refilling Cooling System 6B±5. . . . .
Water Pump 6B±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water Pump and Associated Parts 6B±6. . . . . . .
Removal 6B±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 6B±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6B±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat 6B±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat and Associated Parts 6B±7. . . . . . . .
Removal 6B±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 6B±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 6B±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator 6B±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator and Associated Parts 6B±8. . . . . . . . . .
Removal 6B±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 6B±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6B±10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Belt and Cooling Fan 6B±11. . . . . . . . . . . . . . .
Drive Belt and Associated Parts 6B±11. . . . . . . . .
Removal 6B±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 6B±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6B±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 6B±12. . . . . . . . . . . . .
Special Tool 6B±13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

Page 906 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6B±2
ENGINE COOLING (6VE1 3.5L)
General Description
030RW001
Legend
(1) Water Pump
(2) Thermostat
(3) Radiator
(4) Reserve Tank
(5) Cooling Fan
(6) Cylinder Block(7) Cylinder Head
(8) Right Bank
(9)

Page 907 of 2100

ISUZU AXIOM 2002 Service Repair Manual ENGINE COOLING (6VE1 3.5L)6B±3
Thermostat
The thermostat is a wax pellet type with a air hole(1) and is
installed in the thermostat housing.
031RW002
Radiator
The radiator is a tube type with corruga

Page 908 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6B±4
ENGINE COOLING (6VE1 3.5L)
Mixing ratio
Check the specific gravity of engine coolant in the
cooling system temperature ranges from 0C to 50C
using a suction type hydrometer, then determine th

Page 909 of 2100

ISUZU AXIOM 2002 Service Repair Manual ENGINE COOLING (6VE1 3.5L)6B±5
Draining and Refilling Cooling
System
Before draining the cooling system, inspect the system
and perform any necessary service to ensure that it is
clean, does not leak

ENGINE COOLING (6VE1 3.5L)6B±5
Draining and Refilling Cooling
System
Before draining the cooling system, inspect the system
and perform any necessary service to ensure that it is
clean, does not leak and is in proper working order. The
engine coolant (EC) level should be between the ªMINº
and ªMAXº lines of reserve tank when the engine is cold.
If low, check for leakage and add EC up to the ªMAXº line.
There should not be any excessive deposit of rust or
scales around the radiator cap or radiator filler hole, and
the EC should also be free from oil.
Replace the EC if excessively dirty.
1. Completely drain the cooling system by opening the
drain plug (2) at the bottom of the radiator.
110RW002
2. Remove the radiator cap.
WARNING: T O AV O I D T H E D A N G E R O F B E I N G
BURNED, DO NOT REMOVE THE CAP WHILE THE
ENGINE AND RADIATOR ARE STILL HOT.
SCALDING FLUID AND STEAM CAN BE BLOWN OUT
UNDER PRESSURE.
3. Disconnect all hoses from the EC reserve tank.
Scrub and clean the inside of the reserve tank with
soap and water. Flush it well with clean water, then
drain it. Install the reserve tank and hoses.
4. Refill the cooling system with the EC using a solution
that is at least 50 percent antifreeze but no more than
70 percent antifreeze.
5. Fill the radiator to the base of the filler neck.
Fill the EC reserve tank to ªMAXº line when the engine
is cold.
6. Block the drive wheels and firmly apply the parking
brake. Shift an automatic transmission to ªPº (Park)
or a manual transmission to neutral.
7. Remove the radiator cap. Start the engine and warm
it up at 2,500 ~ 3,000 rpm for about 30 minutes.
8. When the air comes out from the radiator filler neck
and the EC level has gone down, replenish with the
EC. Repeat this procedure until the EC level does not
go down. Then stop the engine and install the radiator
cap. Let the engine cool down.9. After the engine has cooled, replenish with EC up to
the ªMAXº line of the reserve tank.
10. Start the engine. With the engine running at 3,000
rpm, make sure there is no running water sound from
the heater core (behind the center console).
11. If the running water sound is heard, repeat steps 8 to
10.

Page 910 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6B±6
ENGINE COOLING (6VE1 3.5L)
Water Pump
Water Pump and Associated Parts
030RS002
Legend
(1) Timing Belt
(2) Idle Pulley(3) Water Pump Assembly
(4) Gasket
Removal
1. Disconnect battery ground cable

Page 911 of 2100

ISUZU AXIOM 2002 Service Repair Manual ENGINE COOLING (6VE1 3.5L)6B±7
Thermostat
Thermostat and Associated Parts
031RW001
Legend
(1) Thermostat Housing
(2) Thermostat
(3) Outlet Pipe
Removal
1. Disconnect battery ground cable.
2. Drain en

Page 912 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6B±8
ENGINE COOLING (6VE1 3.5L)
Radiator
Radiator and Associated Parts
110RW010
Legend
(1) Oil Cooler Hose For Automatic Transmission
(2) Radiator Hose
(3) Fan Guide, Lower(4) Reserve Tank Hose
(5) R

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