2002 ISUZU AXIOM Service Repair Manual

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Page 697 of 2100

ISUZU AXIOM 2002 Service Repair Manual 5C±17 POWER±ASSISTED BRAKE SYSTEM
Brake Pedal
Checking Pedal Height
The push rod serves as the brake pedal stopper when the
pedal is fully released. Brake pedal height adjustment
should be performed

Page 698 of 2100

ISUZU AXIOM 2002 Service Repair Manual 5C±18
POWER±ASSISTED BRAKE SYSTEM
Brake Pedal and Associated Parts
310RY00006
Legend
(1) Brake Pedal Bracket Assembly
(2) Fulcrum Pin and Nut
(3) Connector
(4) Snap Pin
(5) Return Spring(6) Peadl As

Page 699 of 2100

ISUZU AXIOM 2002 Service Repair Manual 5C±19 POWER±ASSISTED BRAKE SYSTEM
7. Tighten the steering column fixing nut (9) (Cross
Beam) to the specified torque.
Torque: 17 N´m (12 lb ft)
8. Apply grease to the entire circumference of the Pu

Page 700 of 2100

ISUZU AXIOM 2002 Service Repair Manual 5C±20
POWER±ASSISTED BRAKE SYSTEM
Main Data and Specifications
General Specifications
Pedal free play6±10 mm (0.23 ±0.39 in)
Pedal Height173±185 mm (6.81±7.28 in)
Torque Specifications
310RY0000

Page 701 of 2100

ISUZU AXIOM 2002 Service Repair Manual 5C±21 POWER±ASSISTED BRAKE SYSTEM
Fluid Reservoir Tank
Fluid Reservoir Tank and Associated Parts
330RW003
Legend
(1) Fluid Reservoir
(2) Electrical Connector(3) O±ring
(4) Retainer
Removal
NOTE: Be

Page 702 of 2100

ISUZU AXIOM 2002 Service Repair Manual 5C±22
POWER±ASSISTED BRAKE SYSTEM
Master Cylinder Assembly
Master Cylinder Assembly and Associated Parts
330RW010
Legend
(1) Electrical Connector
(2) Master Cylinder
(3) 2 attaching Nuts(4) P&B Valv

Page 703 of 2100

ISUZU AXIOM 2002 Service Repair Manual 5C±23 POWER±ASSISTED BRAKE SYSTEM
Functional Inspection of Master Cylinder
Piston
Push the primary piston (1) with your fingers to check that
it travels smoothly. If the motion is questionable, repl

5C±23 POWER±ASSISTED BRAKE SYSTEM
Functional Inspection of Master Cylinder
Piston
Push the primary piston (1) with your fingers to check that
it travels smoothly. If the motion is questionable, replace
the master cylinder as a complete assembly.
330RW007
Functional Inspection of Master Cylinder
Inspect the master cylinder for functionality described
below. Replace if necessary.
Install the primary piston holder (3) J±39242 (including
the master cylinder attachment (5) and master cylinder
plug (7)) onto the master cylinder (4). Make sure the
spacer (2) (2 bolts) with its adjusting bolt is screwed in up
to the ª0º line
330RW008Connect the master cylinder attachment (5) J±39242 with
the end of the radiator cap tester (6) J±24460±01, and
apply air pressure with the cap tester. Make sure there is
no rise in pressure while adjusting the bolt to the ª5º line.
There should be a pressure increase of 0.5 kg/cm
2 or
more.
330RW009
NOTE: When checking the front (or primary) side, be
sure to mount the master cylinder plug in the rear (or
secondary) port.
ª0º Lineª5º Line
Apply air
pressure to the
front and rear
portsNo pressure
rise.Pressure
increase of 0.5
kg/cm
2 or more
RemarksChecks port
into the
atmospheric
pressure
chamberChecks air
tightness of the
pressure cham-
ber
NOTE:
1. Do not use an air compressor, as the air from the
compressor is mixed with compressor oil.
2. When installing the master cylinder onto the vacuum
booster, always adjust the vacuum booster push rod.
(Refer to
Vacuum Booster in this section).
3. After the master cylinder is installed onto the vehicle,
check for leakage, pedal travel and pedal free play.
Installation
1. Install spacer and the 2 gaskets.
2. Install master cylinder.
When replacing the master cylinder or vacuum
booster or both, always measure the vacuum booster
push rod protrusion and adjust it as necessary (Refer
to
Vacuum Booster in section).
3. Install P&B valve and bracket.
4. Install 2 attaching nuts and tighten the attaching nuts
to the specified torque.
Torque: 13 N´m (113 lb in)

Page 704 of 2100

ISUZU AXIOM 2002 Service Repair Manual 5C±24
POWER±ASSISTED BRAKE SYSTEM
5. Install brake pipes and tighten the brake pipe to the
specified torque.
Master cylinder and P&B valve sides
Torque: 15 N´m (11 lb ft)
Others
Torque: 16 N´m (12

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