2002 ISUZU AXIOM Service Repair Manual

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Page 577 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±80
DRIVE SHAFT SYSTEM
Slip Joint Disassembly
401RX00001
Legend
(1) Spline Yoke and Universal Joint Assembly
(2) Clamp(3) Boot
(4) Clamp
(5) Tube and Universal Joint Assembly
1. Lay the shaft horiz

Page 578 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±81 DRIVE SHAFT SYSTEM
Universal Joint Disassembly
401RX00007
Legend
(1) Spline Yoke
(2) Spider
(3) Propeller Shaft Assembly
(4) Spider(5) Flange Yoke
(6) Bearing
(7) Snap Ring
(8) Flange Yoke
NOTE

Page 579 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±82
DRIVE SHAFT SYSTEM
1. Apply alignment marks on the yokes of the universal
joint, then remove the snap ring.
401RW024If the snap ring is stuck in position, remove paint from
the hole in the yoke

Page 580 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±83 DRIVE SHAFT SYSTEM
Inspection
Propeller shaft for run-out Aluminum tube type.
Static run-out limit : 1.0 mm(0.04 in)
TIR full length of tubing maximum.
(TIR : Total Indicator Reading)
Propell

Page 581 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±84
DRIVE SHAFT SYSTEM
Aluminum tube type only: Inspect the aluminum
tubing for surface scratches and dents. These
scratches may not exceed 0.2 mm (0.008 in) in depth.
401RW022
Aluminum tube typ

Page 582 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±85 DRIVE SHAFT SYSTEM
Slip Joint Reassembly
401RX00001
Legend
(1) Spline Yoke and Universal Joint Assembly
(2) Clamp(3) Boot
(4) Clamp
(5) Tube and Universal Joint Assembly
1. Apply grease evenly

Page 583 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±86
DRIVE SHAFT SYSTEM
Main Data and Specifications
General Specifications
2WD Model4WD Model
EngineY22SE6VD16VD1
TransmissionM/TA/TM/TA/TM/TA/T
Type (See illustration)121223
Length
between two spi

Page 584 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±1 TRANSFER CASE (TOD)
AXIOM
DRIVELINE/AXLE
TRANSFER CASE (TOD)
CONTENTS
Service Precaution 4D2±1. . . . . . . . . . . . . . . . . . . . . .
General Description 4D2±2. . . . . . . . . . . . . .

4D2±1 TRANSFER CASE (TOD)
AXIOM
DRIVELINE/AXLE
TRANSFER CASE (TOD)
CONTENTS
Service Precaution 4D2±1. . . . . . . . . . . . . . . . . . . . . .
General Description 4D2±2. . . . . . . . . . . . . . . . . . . . .
Removal and Installation of Tfansfer Case
Assembly 4D2±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 4D2±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4D2±4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Rear Oil Seal 4D2±6. . . . . . . . . . . . . . . . . . .
Removal 4D2±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4D2±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOD Control Unit 4D2±8. . . . . . . . . . . . . . . . . . . . . . . .
Removal 4D2±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4D2±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Repair 4D2±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly and Reassembly of Major
Components 4D2±9. . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 4D2±10. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 4D2±10. . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Cover Assembly 4D2±13. . . . . . . . . . . . . . . .
Disassembly 4D2±13. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4D2±14. . . . . . . . . . . . . . . . . . Reassembly 4D2±15. . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Pack and Clutch Cam
(Transfer Case Assembly) 4D2±16. . . . . . . . . . . . . . .
Disassembly 4D2±16. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 4D2±18. . . . . . . . . . . . . . . . . . . . . . . . . .
Chain, Sprocket and Mechanical Lock
(Transfer Case Assembly) 4D2±20. . . . . . . . . . . . . . .
Disassembly 4D2±21. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 4D2±22. . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Case Assembly 4D2±24. . . . . . . . . . . . . . . . .
Disassembly 4D2±24. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 4D2±26. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
(Transfer Case Assembly) 4D2±28. . . . . . . . . . . . . .
Main Data and Specification 4D2±32. . . . . . . . . . . . . .
General Specification 4D2±32. . . . . . . . . . . . . . . . . .
Torque Specifications 4D2±33. . . . . . . . . . . . . . . . . .
Torque Specifications (Cont'd) 4D2±34. . . . . . . . . . .
Torque Specifications (Cont'd) 4D2±35. . . . . . . . . . .
Special Tools 4D2±36. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

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