2002 ISUZU AXIOM Service Repair Manual

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Page 593 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±10 TRANSFER CASE (TOD) Disassembly 1. Remove the drain plug from the transfer case and drain the oil. 2. Remove the speedometer sensor and driven gear. 3. Remove the front and rear speed sensor o

Page 594 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±11 TRANSFER CASE (TOD) 2. Install the plate, bracket, connector bracket and ground cable of the harness assembly, and tighten the transfer cover retaining bolts (16 pieces) to specified torque. T

Page 595 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±12 TRANSFER CASE (TOD) 6. Apply recommended liquid gasket (LOCTITE 598 or its equivalent) to the transfer cover and shift motor assembly fitting surface. 261R200003 7. Install the shift motor ass

Page 596 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±13 TRANSFER CASE (TOD) Transfer Cover Assembly 261RY00032 Legend (1) Coil Assembly (2) Snap Ring (3) Ball Bearing(4) Speed Gear and Tone Wheel (5) Ball Bearing (6) Transfer Cover (With Oil Seal)

Page 597 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±14 TRANSFER CASE (TOD) 2. Remove the coil assembly set nuts (3 pieces) and coil assembly from the transfer cover. 261RW030 3. Using snap ring pliers, remove the snap ring from the transfer cover.

Page 598 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±15 TRANSFER CASE (TOD) Reassembly Transfer cover oil seal replacement 1. Remove the oil seal from the transfer cover assembly. 2. Apply oil to the circumference of the new oil seal and fill the l

Page 599 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±16 TRANSFER CASE (TOD) Clutch Pack and Clutch Cam (Transfer Case Assembly) 266RY00015 Legend (1) Transfer Case Assembly (2) Snap Ring (3) Wave Spring (4) Cam Pulley (5) Cam Ball(6) Cam and Coil H

Page 600 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4D2±17 TRANSFER CASE (TOD) 3. Remove the cam ball (3 pieces). 4. Remove the cam pulley. 266RY00005 5. Remove the wave spring. 266RY00006 6. Using snap ring pliers, remove the snap ring. NOTE: Use car
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