2002 ISUZU AXIOM Service Repair Manual

buttons relay interior lights fuel filter set clock climate control

Page 1025 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6E±58
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
For the 3.5L w/automatic transmission, the
pre-catalyst sensors are designated Bank 1 HO2S 1
and Bank 2 HO2S 1. The post-catalyst sensors are
Bank

6E±58
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
For the 3.5L w/automatic transmission, the
pre-catalyst sensors are designated Bank 1 HO2S 1
and Bank 2 HO2S 1. The post-catalyst sensors are
Bank 1 HO2S 2 and Bank 2 HO2S 2.
Catalyst Monitor Outputs
The catalyst monitor diagnostic is sensitive to the
following conditions:
Exhaust leaks
HO2S contamination
Alternate fuels
Exhaust system leaks may cause the following:
Preventing a degraded catalyst from failing the
diagnostic.
Causing a false failure for a normally functioning
catalyst.
Preventing the diagnostic from running.
Some of the contaminants that may be encountered are
phosphorus, lead, silica, and sulfur. The presence of
these contaminants will prevent the TWC diagnostic from
functioning properly.
Three-Way Catalyst Oxygen Storage Capacity
The Three-Way catalyst (TWC) must be monitored for
efficiency. To accomplish this, the control module
monitors the pre-catalyst HO2S and post-catalyst HO2S
oxygen sensors. When the TWC is operating properly,
the post-catalyst oxygen sensor will have significantly
less activity than the pre-catalyst oxygen sensor. The
TWC stores and releases oxygen as needed during its
normal reduction and oxidation process. The control
module will calculate the oxygen storage capacity using
the difference between the pre-catalyst and post catalyst
oxygen sensor's voltage levels. If the activity of the
post-catalyst oxygen sensor approaches that of the
pre-catalyst oxygen sensor, the catalyst's efficiency is
degraded.
Stepped or staged testing level allow the control module
to statistically filter test information. This prevents falsely
passing or falsely failing the oxygen storage capacity test.
The calculations performed by the on-board diagnostic
system are very complex. For this reason, post catalyst
oxygen sensor activity should not be used to determine
oxygen storage capacity unless directed by the service
manual.
Two stages are used to monitor catalyst efficiency.
Failure of the first stage will indicate that the catalyst
requires further testing to determine catalyst efficiency.
The seconds stage then looks at the inputs for the pre and
post catalyst HO2S sensors more closely before
determining if the catalyst is indeed degraded. This
further statistical processing is done to increase the
accuracy of oxygen storage capacity type monitoring.
Failing the first (stage 1) test DOES NOT indicate a failed
catalyst. The catalyst may be marginal or the fuel sulfur
content could be very high.Aftermarket HO2S characteristics may be different from
the original equipment manufacturer sensor. This may
lead to a false pass or a false fail of the catalyst monitor
diagnostic. Similarly, if an aftermarket catalyst does not
contain the same amount of cerium as the original part,
the correlation between oxygen storage and conversion
efficiency may be altered enough to set a false DTC.
Misfire Monitor Diagnostic Operation
Misfire Monitor Diagnostic Operation
Misfire is monitored as a function of the combustion
quality (CQ) signals generated from the ignition current
sense system. Combustion signals represent the degree
of combustion in each cylinder. Misfire is detected when
the combustion signal is below a predetermined value.
The misfire ratio is calculated once every 100 engine
cycles. For example, on a 6-cylinder engine, 600 ignition
plug sparks occur every 100 cycles and if a misfire occurs
12 times during that time, the misfire is 12/600 y 100 = 2
%.
Misfire Counters
Whenever a cylinder misfires, the misfire diagnostic
counts the misfire and notes the crankshaft position at the
time the misfire occurred. These ªmisfire countersº are
basically a file on each engine cylinder. A current and a
history misfire counter are maintained for each cylinder.
The misfire current counters (Misfire Cur #1-6) indicate
the number of firing events out of the last 100 cylinder
firing events which were misfires. The misfire current
counter will display real time data without a misfire DTC
stored. The misfire history counters (Misfire Hist #1-6)
indicate the total number of cylinder firing events which
were misfires. The misfire history counters will display 0
until the misfire diagnostic has failed and a DTC P0300 is
set. Once the misfire DTC P0300 is set, the misfire
history counters will be updated every 100 cylinder firing
events. A misfire counter is maintained for each cylinder.
If the misfire diagnostic reports a failure, the diagnostic
executive reviews all of the misfire counters before
reporting DTC. This way, the diagnostic executive
reports the most current information.
When crankshaft rotation is erratic, a misfire condition will
be detected. Because of this erratic condition, the data
that is collected by the diagnostic can sometimes
incorrectly identify which cylinder is misfiring. Misfires are
counted from more than one cylinder. Cylinder #1 has the
majority of counted misfires. In this case, the Misfire
Counters would identify cylinder #1 as the misfiring
cylinder. The misfires in the other counters were just
background noise caused by the erratic misfire rotation of
the crankshaft. If the number of accumulated misfires is
sufficient for the diagnostic to identify a true misfire, the
diagnostic will set DTC P0300 ± Misfire Detected.
Use diagnostic equipment to monitor misfire counter data
on OBD II-compliant vehicles. Knowing which specific
cylinder(s) misfired can lead to the root cause, even when
dealing with a multiple cylinder misfire. Using the
information in the misfire counters, identify which
cylinders are misfiring. If the counter indicate cylinders

Page 1026 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6E±59
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
numbers 1 and 4 misfired, look for a circuit or component
common to both cylinders number 1 and 4.
Misfire counter information is located in the ªEn

6E±59
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
numbers 1 and 4 misfired, look for a circuit or component
common to both cylinders number 1 and 4.
Misfire counter information is located in the ªEngº. menu,
ªMisfire Dataº sub-menu of the data list.
The misfire diagnostic may indicate a fault due to a
temporary fault not necessarily caused by a vehicle
emission system malfunction. Examples include the
following items:
Contaminated fuel
Low fuel
Fuel-fouled spark plugs
Basic engine fault
Fuel Trim System Monitor Diagnostic
Operation
Fuel Trim System Monitor Diagnostic
Operation
This system monitors the averages of short-term and
long-term fuel trim values. If these fuel trim values stay at
their limits for a calibrated period of time, a malfunction is
indicated. The fuel trim diagnostic compares the
averages of short-term fuel trim values and long-term fuel
trim values to rich and lean thresholds. If either value is
within the thresholds, a pass is recorded. If both values
are outside their thresholds, a rich or lean DTC will be
recorded.
The fuel trim system diagnostic also conducts an intrusive
test. This test determines if a rich condition is being
caused by excessive fuel vapor from the EVAP canister.
In order to meet OBD II requirements, the control module
uses weighted fuel trim cells to determine the need to set
a fuel trim DTC. A fuel trim DTC can only be set if fuel trim
counts in the weighted fuel trim cells exceed
specifications. This means that the vehicle could have a
fuel trim problem which is causing a problem under
certain conditions (i.e., engine idle high due to a small
vacuum leak or rough idle due to a large vacuum leak)
while it operates fine at other times. No fuel trim DTC
would set (although an engine idle speed DTC or HO2S
DTC may set). Use the Tech 2 to observe fuel trim counts
while the problem is occurring.
A fuel trim DTC may be triggered by a number of vehicle
faults. Make use of all information available (other DTCs
stored, rich or lean condition, etc.) when diagnosing a fuel
trim fault.
Fuel Trim Cell Diagnostic Weights
No fuel trim DTC will set regardless of the fuel trim counts
in cell 0 unless the fuel trim counts in the weighted cells
are also outside specifications. This means that the
vehicle could have a fuel trim problem which is causing a
problem under certain conditions (i.e. engine idle high due
to a small vacuum leak or rough due to a large vacuum
leak) while it operates fine at other times. No fuel trim
DTC would set (although an engine idle speed DTC or
HO2S DTC may set). Use the Tech 2 to observe fuel trim
counts while the problem is occurring.

Page 1027 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6E±60
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
On-Board Diagnostic (OBD II) System Check
060R200048
Circuit Description
The on-board diagnostic system check is the starting
point for any driveabil

6E±60
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
On-Board Diagnostic (OBD II) System Check
060R200048
Circuit Description
The on-board diagnostic system check is the starting
point for any driveability complaint diagnosis. Before
using this procedure, perform a careful visual/physical
check of the PCM and engine grounds for cleanliness and
tightness.
The on-board diagnostic system check is an organized
approach to identifying a problem created by an
electronic engine control system malfunction.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed±through wire insulation or a wire broken inside the
insulation. Check for poor connections or a damaged
harness. Inspect the PCM harness and connector for
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal-to-wire connection,
and damaged harness.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart:
1.The MIL (ªCheck Engine lampº) should be ªONº
steady with the ignition ªON º and the engine ªOFFº.
If not, the ªNo MILº chart should be used to isolate
the malfunction.
2.The RPL (ªReduced Power lampº) should be ªONº
steady with the ignition ªON ºand the engine ªOFFº.
If not, the ªNo RPLºchart should be used to isolate
the malfunction.3.Checks the Class 2 data circuit and ensures that the
PCM is able to transmit serial data.
4.This test ensures that the PCM is capable of
controlling the MIL (ªCheck Engine lampº) and the
MIL (ªCheck Engine lampº) driver circuit is not
shorted to ground.
5.This test ensures that the PCM is capable of
controlling the RPL (ªReduced Power lampº) and
the RPL (ªReduced Power lampº) driver circuit is not
shorted to ground.
7.Check the DTCs (System ,Volts Supply circuit).
8.Check the DTCs (PCM{Software} detect Errors).
11.If the engine will not start, the Cranks But Will Not
Run chart should be used to diagnose the condition.
14.A Tech 2 parameter which is not within the typical
range may help to isolate the area which is causing
the problem.
15.This vehicle is equipped with a PCM which utilizes
an electrically erasable programmable read only
memory (EEPROM). When the PCM is replaced,
the new PCM must be programmed. Refer to PCM
Replacement and Programming Procedures in
Powertrain Control Module (PCM) and Sensors
of
this section.
10. If the starter motor will not start, the starter control
system chart should be used to diagnose the
condition.

Page 1028 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6E±61
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
On-Board Diagnostic (OBD II) System Check
StepActionValue(s)Ye sNo
11. Ignition ªONº, engine ªOFFº.
2. Observe the malfunction indicator lamp

6E±61
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
On-Board Diagnostic (OBD II) System Check
StepActionValue(s)Ye sNo
11. Ignition ªONº, engine ªOFFº.
2. Observe the malfunction indicator lamp (MIL or
ªCheck Engine lampº).
Is the MIL (ªCheck Engine lampº)ªONº?
ÐGo to Step 2
Go to No
MIL(ªCheck
Engine lampº)
21. Ignition ªONº, engine ªOFFº.
2. Observe the ªReduced Power lampº.
Is the RPL (ªReduced Power lampº) ªONº?
ÐGo to Step 3
Go to No
RPL(ªReduce
d Power
lampº)
31. Ignition ªOFFº.
2. Install Tech 2.
3. Ignition ªONº.
4. Attempt to display PCM engine data with the
Tech 2.
Does the Tech 2 display PCM data?
ÐGo to Step 4Go to Step 12
41. Using the Tech 2 output tests function, select MIL
(ªCheck Engine lampº) control and command the
MIL (ªCheck Engine Lampº) ªOFFº.
2. Observe the MIL (ªCheck Engine lampº).
Did the MIL (ªCheck Engine lampº) turn ªOFFº?
ÐGo to Step 5
Go to
MIL(ªCheck
Engine lampº)
On Steady
51. Using the Tech 2 output tests function, select MIL
(ªCheck Engine lampº) control and command the
RPL (ªReduced Power lampº) ªOFFº.
2. Observe the RPL (ªReduced Power lampº).
Did the MIL (ªReduced Power lampº) turn ªOFFº?
ÐGo to Step 6
Go to
RPL(ªReduce
d Power
lampº) On
Steady
6Select ªDisplay DTCsº with the Tech 2.
Are any DTCs stored?
ÐGo to Step 7Go to Step 11
7Stored DTCs.
P0562, P0563, P0601, P0602, P0604, P0606, P1625,
P1635, P1639, P1640, P1650
Are the applicable DTCs stored?
Ð
Go to
applicable
DTC table
Go to Step 8
8Stored DTCs.
P1514, P1515, P1516, P1523, P1125, P1290, P1295,
P1299
Are the applicable DTCs stored?
Ð
Go to
applicable
DTC table
Go to Step 9
9Stored DTCs.
1. P0425, P0106, P0107, P1107, P0401, P1404,
P0405, P1120, P1221, P1515, P1516, P1275,
P1635, P1271, P1273, P1285, P1272
2. P0336, P0337, P1220, P1515, P1221, P1516,
P1280, P1639, P1271, P1272
Are the applicable DTCs stored?
Ð
Go to
ªMultiple
PCM
Information
sensor DTCs
Setº
Go to Step 10
10Attempt to crank the starter motor
Did the starter motor crank?
ÐGo to Step 10
Go to Starter
control
system
11Attempt to start the engine.
Did the engine start and continue to run?
ÐGo to Step 6
Go to Cranks
But Will Not
Run

Page 1029 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6E±62
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
On-Board Diagnostic (OBD II) System Check
StepNo Ye s Value(s) Action
12Compare PCM data values displayed on the Tech 2 to
the typical engi

Page 1030 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6E±63
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
A/C Clutch Control Circuit Diagnosis
060R100063
Circuit Description
When air conditioning and blower fan are selected, and if
the system has a suffic

Page 1031 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6E±64
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
A/C Clutch Diagnosis
This chart should be used for diagnosing the electrical
portion of the A/C compressor clutch circuit. A Tech 2 will
be used in

6E±64
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
A/C Clutch Diagnosis
This chart should be used for diagnosing the electrical
portion of the A/C compressor clutch circuit. A Tech 2 will
be used in diagnosing the system. The Tech 2 has the
ability to read the A/C request input to the PCM. The
Tech 2 can display when the PCM has commanded the
A/C clutch ªONº. The Tech 2 should have the ability to
override the A/C request signal and energize the A/C
compressor relay.
Test Description
IMPORTANT:Do not engage the A/C compressor
clutch with the engine running if an A/C mode is not
selected at the A/C control switch.
The numbers below refer to the step numbers on the
Diagnostic Chart:3. This a test determine is the problem is with the
refrigerant system. If the switch is open, A/C
pressure gauges will be used to determine if the
pressure switch is faulty or if the system is partially
discharged or empty.
4. Although the normal complaint will be the A/C clutch
failing to engage, it is possible for a short circuit to
cause the clutch to run when A/C has not been
selected. This step is a test for that condition.
7. There is an extremely low probability that both relays
will fail at the same time, so the substitution process
is one way to check the A/C Thermostat relay. Use
a known good relay to do a substitution check.
A/C Clutch Control Circuit Diagnosis
StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2Are any other DTCs stored?
Ð
Go to the
other DTC
chart(s) first
Go to Step 3
31. Disconnect the electrical connector at the pressure
switch located on the receiver/drier.
2. Use an ohmmeter to check continuity across the
pressure switch.
Is the pressure switch open?
Ð
Go to Air
Conditioning
to diagnose
the cause of
the open
pressure
switch
Go to Step 4
4IMPORTANT:Before continuing with the diagnosis, the
following conditions must be met:
The intake air temperature must be greater than
15C. (60F).
The engine coolant temperature must be less
than 119C (246F).
1. A/C ªOFFº.
2. Start the engine and idle for 1 minute.
3. Observe the A/C compressor.
Is the A/C compressor clutch engaged even though
A/C has not been requested?
ÐGo to Step 37Go to Step 5
51. Idle the engine.
2. A/C ªONº.
3. Blower ªONº.
4. Observe the A/C compressor.
Is the A/C compressor magnetic clutch engaged?
Ð
Refer to
Diagnostic
Aids
Go to Step 6
61. Engine idling.
2. A/C ªONº.
3. Blower ªONº.
4. Observe the ªA/C Requestº display on the Tech 2.
(Refer to the Miscellaneous test)
Does the tool ªA/C Requestº display indicate ªYesº?
ÐGo to Step 26Go to Step 7

Page 1032 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6E±65
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
A/C Clutch Control Circuit Diagnosis
StepNo Ye s Value(s) Action
7Temporarily substitute the A/C compressor relay in
place of the A/C therm

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