2002 ISUZU AXIOM security

SECTION TABLE OF CONTENTS
GENERAL INFORMATION
0AGeneral Information
0BMaintenance and Lubrication
WORKSHOP MANUAL
HEATING, VENTILATION AND AIR
CONDITIONING
1AHVAC System
STEERING
2APower-Assisted System
AXIOM
(UPR/S)SUSPENSION
3CFront Suspension
3DRear Suspension
3EWheel and Tire System
3FIntelligent Suspension System
DRIVELINE/AXLE
4A1Differential (Front)
4A2Differential (Rear)
4B1Driveline Control System
4B2Driveline Control System (TOD)
4CDrive Shaft System
4D2Transfer Case (TOD)
FOREWORD
This manual includes special notes, impor tant points, service data,
precautions, etc. That are needed for the maintenance, adjustments,
service, removal and installation of vehicle components.
All information, illustrations and specifications contained in this manual
are based on the latest product information available at the time of
publication.
All rights are reserved to make changes at any time without notice.
Arrangement of the material is shown in the table of contents on the
right-hand side of this page. A black spot on the first page of each
section can be seen on the edge of the book below each section title.
These point to a more detailed table of contents preceding each
section.BRAKE
5ABrake Control System
5BAnti-Lock Brake System
5CPower-Assisted Brake System
5D1Parking Brake System (4´4 model)
5D2Parking Brake System (4´2 model)
ENGINE
6AEngine Mechanical
6BEngine Cooling
6CEngine Fuel
6D1Engine Electrical
6D2Ignition System
6D3Starting and Charging System
6EDriveability and Emissions
6FEngine Exhaust
6GEngine Lubrication
6HEngine Speed Control System
6JInduction
TRANSMISSION
7AAutomatic Transmission
7A1Transmission Control System
BODY AND ACCESSORIES
8ALighting System
8BWiper/Washer System
This manual applies to 2002 models.8CEnter tainment
8DWiring System
8EMeter and Gauge
8FBody Structure
8GSeats
8HSecurity and Locks
8ISun Roof/Convertible Top
8JExterior/Interior Trim
RESTRAINTS
9ASeat Belt System
9JSupplemental Restraint System (Air Bag System)
9J1Restraint Control System
CONTROL SYSTEM
10ACruise Control System

LIGHTING SYSTEM8A±1
AXIOM
BODY AND ACCESSORIES
CONTENTS
Lighting System 8A. . . . . . . . . . . . . . . . . . . . . . . . .
Wiper / Washer System 8B. . . . . . . . . . . . . . . . . .
Entertainment 8C. . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring System 8D. . . . . . . . . . . . . . . . . . . . . . . . . .
Meter and Gauge 8E. . . . . . . . . . . . . . . . . . . . . . . Body Structure 8F. . . . . . . . . . . . . . . . . . . . . . . . . .
Seats 8G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security and Locks 8H. . . . . . . . . . . . . . . . . . . . . .
Sunroof / Convertible Top 8I. . . . . . . . . . . . . . . .
Exterior / Interior Trim 8J. . . . . . . . . . . . . . . . . . . .
LIGHTING SYSTEM
CONTENTS
Service Precaution 8A±2. . . . . . . . . . . . . . . . . . . . . .
Headlight Bulb 8A±3. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight Assembly 8A±4. . . . . . . . . . . . . . . . . . . . .
Removal 8A±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight Adjustment 8A±4. . . . . . . . . . . . . . . . . .
Side Marker Light Bulb 8A±6. . . . . . . . . . . . . . . . . . .
Removal 8A±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight Bulb 8A±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
License Plate Light Bulb 8A±8. . . . . . . . . . . . . . . . . .
Removal 8A±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stoplight Bulb 8A±8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8A±8. . . . . . . . . . . . . . .
High Mounted Stoplight Assembly 8A±9. . . . . . . . .
Removal 8A±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Mounted Stoplight Bulb 8A±9. . . . . . . . . . . . . .
Removal 8A±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backup Light Bulb 8A±10. . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Turn Signal Light Bulb 8A±10. . . . . . . . . . . . . .
Removal and Installation 8A±10. . . . . . . . . . . . . . .
Rear Turn Signal Light Bulb 8A±11. . . . . . . . . . . . . .
Removal 8A±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dome Light Bulb 8A±11. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . Map Light Bulb 8A±12. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Courtesy Light Bulb 8A±12. . . . . . . . . . . . . . . . . . . . . .
Removal 8A±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Room Light Bulb 8A±13. . . . . . . . . . . . . . . .
Removal 8A±13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Lever Illumination Light Bulb (A/T) 8A±13. . . .
Removal 8A±13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vanity Mirror Illumination Light Bulb 8A±14. . . . . . . .
Removal 8A±14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch Unit Assembly Illumination
Light Bulb (Power/Winter & Intelligent
Suspension Switch) 8A±14. . . . . . . . . . . . . . . . . . . . .
Removal 8A±14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOD Switch Illumination Light Bulb 8A±15. . . . . . . .
Removal 8A±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control Main Switch Illumination
Light Bulb 8A±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wiper and Washer Switch Illumination
Light Bulb 8A±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Heater Switch Illumination Light Bulb 8A±16. .
Removal 8A±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Switch 8A±17. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8A±17. . . . . . . . . . . . . . .
Lighting Switch (Combination Switch) 8A±17. . . . . .

8A±18LIGHTING SYSTEM
Rear Door Switch
Removal
1. Disconnect the battery ground cable.
2. Remove the door switch (2).

Remove the screw (3).

Disconnect the connector (1).
825R200039
Installation
To install, follow the removal steps in the reverse order.
Tailgate Lock Switch
Removal
1. Disconnect the battery ground cable.
2. Remove the tailgate outside handle.

Refer to
Tail Gate Outside Handle in Security and
Locks
section.
3. Remove the tail gate lock switch (1).

Disconnect the switch connector (2) and lock
actuator connectors (3).
825R200031
Installation
To install, follow the removal steps in the reverse order.

8F±47 BODY STRUCTURE
Removal
1. Disconnect the battery ground cable.
2. Remove the rear roof trim cover.

Pry the six clip positions free from the body panel.
3. Remove the tailgate upper center trim cover.

Pry the four clip positions (1) free from the tailgate.
4. Remove the tailgate pull box.

Pry the tailgate pull box from the tailgate assembly.
5. Remove the three clips.
6. Remove the tailgate lower trim cover.

Pry the thirteen clip positions (1) free from the
tailgate.
7. Remove the tailgate upper side trim cover.

Pry the three clip positions (1) free from the tail gate
(RH/LH).
681R200007
8. Disconnect the high mount stoplight and rear
defogger and tailgate lock harness connectors.
9. Pull out the washer hose.
10. Remove the tailgate hinges (RH/LH).

Remove the two bolts.
11. Remove the tailgate stay assembly (RH/LH).

Remove the two bolts.
12. Remove the tailgate assembly.

Remove the tailgate assembly may require two
people.

Carefully remove the tailgate assembly not to
damage the hinge.
13. Remove the tailgate upper cover assemblies
(RH/LH).
14. Remove the dove tails (RH/LH).
15. Remove the vent grills (RH/LH).
16. Remove the high mount stoplight.
17. Remove the rear wiper arm.

Refer to
Rear Wiper Arm/Blade in Wiper/Washer
System section.
18. Remove the rear wiper motor assembly.19. Remove the tailgate lock assembly and outside
handle.

Refer to
Tailgate Lock in Security And Locks
section.
20. Remove the license plate garnish (1).

Remove the four screws (3) and the clip (2).
803R200010
21. Remove the license plate light.
22. Remove the tailgate harness.

SECURITY AND LOCKS8H±1
AXIOM
BODY AND ACCESSORIES
SECURITY AND LOCKS
CONTENTS
Service Precaution 8H±1. . . . . . . . . . . . . . . . . . . . . .
Front Door Lock Assembly 8H±2. . . . . . . . . . . . . . .
Front Door Lock Assembly and Associated
Parts 8H±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8H±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Outside Handle 8H±5. . . . . . . . . . . . . . . . . . . .
Front Outside Handle and Associated Parts 8H±5
Removal 8H±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Lock Assembly 8H±6. . . . . . . . . . . . . . . .
Rear Door Lock Assembly and Associated
Parts 8H±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8H±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Outside Handle 8H±9. . . . . . . . . . . . . . . . . . . .
Rear Outside Handle and Associated Parts 8H±9
Removal 8H±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Lock and Outside Handle 8H±10. . . . . . . . .
Tailgate Lock, Outside Handle and
Associated Parts 8H±10. . . . . . . . . . . . . . . . . . . . . . Removal 8H±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key 8H±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Coding 8H±12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Styles 8H±12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Lock System 8H±13. . . . . . . . . . . . . . . .
General Description 8H±13. . . . . . . . . . . . . . . . . . . .
Door Lock Key Switch 8H±13. . . . . . . . . . . . . . . . . .
Front Door Lock Actuator 8H±13. . . . . . . . . . . . . . .
Rear Door Lock Actuator 8H±13. . . . . . . . . . . . . . .
Tailgate Lock Actuator 8H±13. . . . . . . . . . . . . . . . . .
Anti-Theft System 8H±14. . . . . . . . . . . . . . . . . . . . . . .
General Description 8H±14. . . . . . . . . . . . . . . . . . . .
Anti±Theft & Keyless Entry Controller 8H±14. . . .
Anti±Theft Indicator 8H±14. . . . . . . . . . . . . . . . . . . .
Anti±Theft Horn 8H±14. . . . . . . . . . . . . . . . . . . . . . .
Engine Hood Switch 8H±15. . . . . . . . . . . . . . . . . . .
Anti±theft & Keyless Entry Control
Unit/Transmitter Replacement 8H±15. . . . . . . . . .
Keyless Entry System 8H±16. . . . . . . . . . . . . . . . . . . .
ID Code Registration 8H±16. . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8H±19. . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fasteners joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fasteners.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.

8H±2SECURITY AND LOCKS
Front Door Lock Assembly
Front Door Lock Assembly and Associated Parts
635R200008
Legend
(1) Door Mirror Cover
(2) Power Window Switch
(3) Door Trim Panel
(4) Inside Lock Bracket
(5) Inside Handle(6) Pull Box
(7) Pull Box Bracket
(8) Waterproof Sheet
(9) Door Lock Assembly
(10) Door Lock Cylinder
(11) Outside Handle
Removal
1. Disconnect the battery ground cable.
2. Remove the pull box.

Remove the one fixing screw.
635R200004

SECURITY AND LOCKS8H±3
3. Remove the power window switch (1).

Pry the power window switch and remove the
connector.
635R200002
4. Remove the inside handle.

Open the screw corer (1) and remove the screw.

Disconnect the cable.
635R200003
5. Remove the door mirror cover.
6. Pull the door trim panel at the 8 clip positions (1).

Disconnect the courtesy light and tweeter harness
connectors.
635R200005
7. Remove the pull box bracket.
8. Remove the inside lock bracket.

Disconnect the cable.
9. Remove the waterproof sheet.

Taking notice of the door harness, peel the
waterproof sheet off the door panel carefully.
10. Raise the glass up to the uppermost position.
11. Remove the door lock assembly.

Disconnect the locking links and harness
connector.

Remove the 3 fixing Torx screws and bolt.
632R200001

8H±4SECURITY AND LOCKS
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Apply chassis grease to the lock assembly and striker
moving surface.
2. Tighten the door lock assembly fixing screws to the
specified torque.
Torque 7 N´m (61 Ib in)
3. Check that the door lock operates smoothly.