2002 ISUZU AXIOM Service Repair Manual

Page 609 of 2100

ISUZU AXIOM 2002  Service Repair Manual 4D2±26
TRANSFER CASE (TOD)
8. Remove the snap ring before the ring gear.
261RW025
9. Using the ring gear remover J±42806 and a bench
press, remove the ring gear from the transfer case.
261R200005
NO

Page 610 of 2100

ISUZU AXIOM 2002  Service Repair Manual 4D2±27 TRANSFER CASE (TOD)
4. Using the oil seal installer J±42808, install the input
shaft oil seal to the transfer case.
261RY00031
5. Using the ring gear installer J±42809 and a bench
press, ins

Page 611 of 2100

ISUZU AXIOM 2002  Service Repair Manual 4D2±28
TRANSFER CASE (TOD)
13. Install the snap ring of the input shaft bearing to the
transfer case.
265RY00003
14. Using snap ring pliers, open the snap ring from the
gap on the carrier assembly.
W

Page 612 of 2100

ISUZU AXIOM 2002  Service Repair Manual 4D2±29 TRANSFER CASE (TOD)
Lockup Collar Assembly
Install the lockup hub, drive sprocket assembly, and
lockup collar assembly to the output shaft.
If the lockup collar assembly does not move
smooth

Page 613 of 2100

ISUZU AXIOM 2002  Service Repair Manual 4D2±30
TRANSFER CASE (TOD)
Bearing
Check the profile of the needle, roller, ball, and thrust
bearings. Wash the bearings with clean detergent
completely, and dry with air.
NOTE: If the bearing is rot

Page 614 of 2100

ISUZU AXIOM 2002  Service Repair Manual 4D2±31 TRANSFER CASE (TOD)
4H and 4L Switch
Check the continuity of 4H and 4L switch.
If defects are observed, replace the 4H and 4L switch.
261R200006
261RW049
Switch
Stroke4H Switch
Signal4L Switc

Page 615 of 2100

ISUZU AXIOM 2002  Service Repair Manual 4D2±32
TRANSFER CASE (TOD)
Main Data and Specification
General Specification
TypeElectronically controlled torque split four wheel drive with two wheel
drive.
2WD: Rear two wheel drive
TOD: Electroni

Page 616 of 2100

ISUZU AXIOM 2002  Service Repair Manual 4D2±33 TRANSFER CASE (TOD)
Torque Specifications
E04R200001