2002 ISUZU AXIOM Service Repair Manual

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Page 513 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±16 DRIVE SHAFT SYSTEM 7. Remove ball retainer, ball guide and bellows. 8. Raise the hooked end of the band with a screwdriver or equivalent. 412RS014 9. Remove band(1). 10. Remove bellows. 11. Rem

Page 514 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±17 DRIVE SHAFT SYSTEM Reassembly 1. Install DOJ case to bracket. 2. Install oil seal and fix snap ring. 3. Install bearing and fix snap ring. 4. Install bracket to axle case. Tighten the bracket

Page 515 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±18 DRIVE SHAFT SYSTEM 15. Install the circlip (1) so that open ends are positioned away from the ball groove. 412RS019 412RS020 Legend (1) Outer Case (2) Circlip (3) Open Ends 16. Install bellows.

Page 516 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±19 DRIVE SHAFT SYSTEM Shift On The Fly System Shift On The Fly System and Associated Parts 412RY00007 Legend (1) Filler Plug (2) Bolt (3) Oil Seal (4) Snap Ring(External) (5) Inner Shaft Bearing (

Page 517 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±20 DRIVE SHAFT SYSTEM Disassembly 1. Remove filler plug and gasket, drain oil. 2. Loosen mounting bracket fitting bolts and remove front axle drive shaft from front axle case. 3. Remove actuator a

Page 518 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±21 DRIVE SHAFT SYSTEM Inspection And Repair Inspect the removed parts. If there are abnormalities such as wear and damage, take corrective action or replace. Visual Check 1. Check and see if the i

Page 519 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±22 DRIVE SHAFT SYSTEM Sleeve Condition Check and see that there is not wear damage, or cracking in the sleeve. NOTE: Close inspection of the groove and inner gear are required because those are im

Page 520 of 2100

ISUZU AXIOM 2002 Service Repair Manual 4C±23 DRIVE SHAFT SYSTEM Actuator Check for damage, cracking or other abnormality. Functional Check 412RY00041 412RY00009Verify functionality by applying voltage (12V) to terminals 3 and 4 and set th
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