2002 ISUZU AXIOM Service Repair Manual

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Page 889 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6A±79
ENGINE MECHANICAL (6VE1 3.5L)
3. Insert the new pin into the piston and rotate it. If the
pin rotates smoothly with no backlash, the clearance
is normal. If there is backlash or roughness, meas

Page 890 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6A±80
ENGINE MECHANICAL (6VE1 3.5L)
5. Remove the rod caps.
6. Measure the width of the plastigage and
determine the oil clearance. If the oil clearance
exceeds the limit, replace the rod bearing as

Page 891 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6A±81
ENGINE MECHANICAL (6VE1 3.5L)
With J±24086±C Piston pin service set and a press,
press fit the piston pin.
NOTE: Heat the connecting rod small end to a suitable
temperature to ensure smooth

Page 892 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6A±82
ENGINE MECHANICAL (6VE1 3.5L)
Cylinder Block
Cylinder Block and Associated Parts
012RW010
Legend
(1) Cylinder Head Assembly
(2) Cylinder Head Gasket
(3) Crankcase with Oil Pan
(4) Oil Pipe and

Page 893 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6A±83
ENGINE MECHANICAL (6VE1 3.5L)
11. Remove rear oil seal retainer assembly.
12. Remove main bearing cap.
13. Remove crankshaft.
14. Remove cylinder block.
Inspection and Repair
1. Remove the cyli

6A±83
ENGINE MECHANICAL (6VE1 3.5L)
11. Remove rear oil seal retainer assembly.
12. Remove main bearing cap.
13. Remove crankshaft.
14. Remove cylinder block.
Inspection and Repair
1. Remove the cylinder head gasket and any other
material adhering to the upper surface of the cylinder
block. Be very careful not to allow any material to
accidentally drop into the cylinder block. Be very
careful not to scratch the cylinder block.
2. Carefully remove the oil pump, rear oil seal retainer,
and crankcase assembly installation surface seal.
3. Wipe the cylinder block clean.
4. Visually inspect the cylinder block. If necessary, use a
flaw detector to perform a dye penetrate and
hydraulic (or air pressure) test. If cracking or other
damage is discovered, the cylinder block must either
be repaired or replaced.
Flatness
1. Using a straight±edge and feeler gauge, check that
the upper surface of the cylinder block is not warped.
CAUTION: Be very careful not to allow any material
to accidentally drop into the upper surface of the
cylinder block. Be very careful not to scratch the
upper surface of the cylinder block.
2. The cylinder block must be reground or replaced if the
warpage exceeds the limit.
Warpage
Limit : 0.15 mm (0.0059 in)
Maximum repairable limit: 0.15 mm (0.0059 in)
012RS004
Cylinder Bore
Use a cylinder gauge to measure the cylinder bore
diameter in both the axial and thrust directions. Each
measurement should be made at six points.
CAUTION: Be very careful not to allow any material
to accidentally drop into the upper surface of the
cylinder block. Be very careful not to scratch the
upper surface of the cylinder block.
Cylinder Bore Inside Diameter
Limit : 93.530 mm (3.6823 in)
If the measurement exceed the specified limit, the
cylinder block must be replaced.
Diameter
Grade A : 93.400 mm±93.410 mm
(3.6772 in±3.6776 in)
Grade B : 93.411 mm±93.420 mm
(3.6776 in±3.6779 in)
Grade C : 93.421 mm±93.430 mm
(3.6780 in±3.6783 in)
012RS005
NOTE: For information on piston diameter, please refer
to the section ºInspection of the Piston and Connecting
Rod Assemblyº in this manual.
The ºGradeº mark (1) is stamped at the position
illustrated.

Page 894 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6A±84
ENGINE MECHANICAL (6VE1 3.5L)
012RS006
Reassembly
1. Install cylinder block.
2. Install crankshaft.
Install the main bearings to the cylinder block and
the main bearing caps.
Be sure that the

Page 895 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6A±85
ENGINE MECHANICAL (6VE1 3.5L)
Apply engine oil to oil seal lip and align a dowel pin
hole in the cylinder block with that in the retainer.
Tighten retainer fixing bolts to the specified torqu

Page 896 of 2100

ISUZU AXIOM 2002 Service Repair Manual 6A±86
ENGINE MECHANICAL (6VE1 3.5L)
6. Install oil gallery and tighten the bolts in 2 steps in the
order shown.
1st step : 29 N´m (22 lb ft)
2nd step : 55~ 65
012RS007
7. Install cylinder block si

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