6E±1
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
AXIOM
ENGINE
6VE1 3.5L ENGINE
DRIVEABILITY AND EMISSIONS
CONTENTS
Specifications 6E±6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tightening Specifications 6E±6. . . . . . . . . . . . . . .
Diagrams and Schematics 6E±7. . . . . . . . . . . . . . . .
PCM Wiring Diagram (1 of 7) 6E±7. . . . . . . . . . . .
PCM Wiring Diagram (2 of 7) 6E±8. . . . . . . . . . . .
PCM Wiring Diagram (3 of 7) 6E±9. . . . . . . . . . . .
PCM Wiring Diagram (4 of 7) 6E±10. . . . . . . . . . . .
PCM Wiring Diagram (5 of 7) 6E±11. . . . . . . . . . . .
PCM Wiring Diagram (6 of 7) 6E±12. . . . . . . . . . . .
PCM Wiring Diagram (7 of 7) 6E±13. . . . . . . . . . . .
PCM Pinouts 6E±14. . . . . . . . . . . . . . . . . . . . . . . . . . .
PCM Pinout Table, 80-Way Blue Connector
± Row ªF1 ~ 20º 6E±14. . . . . . . . . . . . . . . . . . . . . .
PCM Pinout Table, 80-Way Blue Connector
± Row ªF20 ~ 40º 6E±15. . . . . . . . . . . . . . . . . . . . .
PCM Pinout Table, 80-Way Blue Connector
± Row ªF41 ~ 60º 6E±16. . . . . . . . . . . . . . . . . . . . .
PCM Pinout Table, 80-Way Blue Connector
± Row ªF61 ~ 80º 6E±17. . . . . . . . . . . . . . . . . . . . .
PCM Pinout Table, 80-Way Red Connector
± Row ªS1 ~ 20º 6E±19. . . . . . . . . . . . . . . . . . . . . .
PCM Pinout Table, 80-Way Red Connector
± Row ªS21 ~ 40º 6E±21. . . . . . . . . . . . . . . . . . . . .
PCM Pinout Table, 80-Way Red Connector
± Row ªS41 ~ 60º 6E±23. . . . . . . . . . . . . . . . . . . . .
PCM Pinout Table, 80-Way Red Connector
± Row ªS61 ~ 80º 6E±25. . . . . . . . . . . . . . . . . . . . .
Component Locators 6E±27. . . . . . . . . . . . . . . . . . .
Undercarriage Component Locator 6E±29. . . . . .
Fuse and Relay Panel (Underhood
Electrical Center) 6E±30. . . . . . . . . . . . . . . . . . . . .
Sensors and Miscellaneous Component
Locators 6E±31. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis 6E±33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Strategy-Based Diagnostics 6E±33. . . . . . . . . . . . .
DTC Stored 6E±33. . . . . . . . . . . . . . . . . . . . . . . . . . .
No DTC 6E±33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
No Matching Symptom 6E±33. . . . . . . . . . . . . . . . .
Intermittents 6E±33. . . . . . . . . . . . . . . . . . . . . . . . . .
No Trouble Found 6E±33. . . . . . . . . . . . . . . . . . . . .
Verifying Vehicle Repair 6E±33. . . . . . . . . . . . . . . .
General Service Information 6E±33. . . . . . . . . . . . . .
OBD II Serviceablity Issues 6E±33. . . . . . . . . . . . .
Emissions Control Information Label 6E±34. . . . .
Visual / Physical Engine Compartment
Inspection 6E±34. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic Knowledge of Tools Required 6E±35. . . . . .
Serial Data Communications 6E±35. . . . . . . . . . . . . . Class 2 Serial Data Communications 6E±35. . . . .
On-Board Diagnostic (OBD II) 6E±35. . . . . . . . . . . . .
On-Board Diagnostic Tests 6E±35. . . . . . . . . . . . .
Comprehensive Component Monitor
Diagnostic Operation 6E±35. . . . . . . . . . . . . . . . . .
System Status and Drive Cycle for
Satisfying Federal Inspection/Maintenance
(I/M 240) Regulations 6E±36. . . . . . . . . . . . . . . . . .
Common OBD II Terms 6E±36. . . . . . . . . . . . . . . . .
The Diagnostic Executive 6E±36. . . . . . . . . . . . . . .
DTC Types 6E±37. . . . . . . . . . . . . . . . . . . . . . . . . . .
Decimal/Binary/Hexadecimal Conversions 6E±39
Verifying Vehicle Repair 6E±39. . . . . . . . . . . . . . . .
Reading Diagnostic Trouble Codes Using
The Tech 2 Scan Tool 6E±39. . . . . . . . . . . . . . . . .
Tech 2 6E±40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tech 2 Features 6E±41. . . . . . . . . . . . . . . . . . . . . . .
Getting Started 6E±41. . . . . . . . . . . . . . . . . . . . . . . .
Operating Procedure (For Example) 6E±42. . . . .
DTC Modes 6E±43. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC Information Mode 6E±43. . . . . . . . . . . . . . . . .
Miscellaneous Test 6E±44. . . . . . . . . . . . . . . . . . . .
Lamps Test 6E±44. . . . . . . . . . . . . . . . . . . . . . . . . . .
Relays Test 6E±46. . . . . . . . . . . . . . . . . . . . . . . . . . .
EVAP Test 6E±47. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel System Test 6E±48. . . . . . . . . . . . . . . . . . . . . .
Instruments Test 6E±50. . . . . . . . . . . . . . . . . . . . . . .
EGR Control Test 6E±52. . . . . . . . . . . . . . . . . . . . . .
Variable Intake Manifold Solenoid Test 6E±52. . .
Injector Balance Test 6E±54. . . . . . . . . . . . . . . . . . .
Plotting Snapshot Graph 6E±54. . . . . . . . . . . . . . . . .
Plotting Graph Flow Chart (Plotting graph
after obtaining vehicle information) 6E±55. . . . . .
Flow Chart for Snapshot Replay (Plotting
Graph) 6E±56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Primary System-Based Diagnostic 6E±57. . . . . . . . .
Primary System-Based Diagnostic 6E±57. . . . . . .
Fuel Control Heated Oxygen Sensor 6E±57. . . . .
HO2S Heater 6E±57. . . . . . . . . . . . . . . . . . . . . . . . .
Catalyst Monitor Heated Oxygen Sensors
and Diagnostic Operation 6E±57. . . . . . . . . . . . . .
Misfire Monitor Diagnostic Operation 6E±58. . . . . . .
Misfire Monitor Diagnostic Operation 6E±58. . . . .
Misfire Counters 6E±58. . . . . . . . . . . . . . . . . . . . . . .
6E±556
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Fuel Pump Relay
Removal Procedure
1. Remove the fuse and relay box cover from under the
hood.
2. Consult the diagram on the cover to determine which
is the correct relay.
3. Insert a small screwdriver into the catch slot on the
forward side of the fuel pump relay.
The screwdriver blade will release the catch inside.
D08RY00291
4. Pull the relay straight up and out of the fuse and relay
box.
014RY00004
Installation Procedure
1. Insert the relay into the correct place in the fuse and
relay box with the catch slot facing forward.
2. Press down until the catch engages.
An audible ªclickº will be heard.
014RY00004
3. Install the fuse and relay box cover.
6E±561
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Catalytic Converter
Removal and Installation Procedure
Refer to Engine Exhaust in Engine section.
Air Conditioning Thermo Relay
Removal Procedure
1. Remove the fuse and relay box cover from under the
hood.
2. Consult the diagram on the cover to determine which
is the correct relay.
3. Insert a small screwdriver into the catch slot on the
forward side of the fuel pump relay.
The screwdriver blade will release the catch inside.
D08RW131
4. Pull the relay straight up and out of the fuse and relay
box.
014RY00007
Installation Procedure
1. Insert the relay into the correct place in the fuse and
relay box with the catch slot facing forward.
2. Press down until the catch engages.
An audible ªclickº will be heard.
3. Install the fuse and relay box cover.
014RY00007
EVAP Canister Hoses
Service Information
To view the routing of the EVAP canister hoses, refer to
Vehicle Emission Control Information in Diagnosis. Use
6148M or equivalent when you replace the EVAP canister
hoses.
8D±1
WIRING SYSTEM
AXIOM
BODY AND ACCESSORIES
WIRING SYSTEM
CONTENTS
Fuse, Relay and Diode 8D±2. . . . . . . . . . . . . . . . . . .
Relay / Fuse Box Location 8D±2. . . . . . . . . . . . . .
Relay / Fuse Box (Instrument Panel) 8D±3. . . . .
Relay / Fuse Box (Engine Room) 8D±4. . . . . . . .
Circuit Diagram 8D±5. . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Block Circuit 8D±5. . . . . . . . . . . . . . . . . . . . .
Ground Location (Engine Room) 8D±6. . . . . . . .
Ground Location (Cabin) 8D±7. . . . . . . . . . . . . . .
Starter and Generator 8D±8. . . . . . . . . . . . . . . . . .
PCM±1 8D±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCM±2 8D±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight and Fog Light 8D±11. . . . . . . . . . . . . . . .
Turn, Hazard, Stop, Back Up, Horn and
A/T Shift Lock 8D±12. . . . . . . . . . . . . . . . . . . . . . . .
Dome Light, Luggage Room Light, Courtesy
Light, Spot Light, and Warning Buzzer 8D±13. . .
Power Window and Door Lock 8D±14. . . . . . . . . .
Alarm and Relay Control Unit 8D±15. . . . . . . . . . . Rear Wiper/Washer and Rear Defogger 8D±16. .
Audio, Clock, Cigarette Lighter and
ACC Socket 8D±17. . . . . . . . . . . . . . . . . . . . . . . . . .
MID 8D±18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Mirror 8D±19. . . . . . . . . . . . . . . . . . . . . . . . . . .
Meter 8D±20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anti-theft with Keyless Entry 8D±21. . . . . . . . . . . .
Air Conditioning 8D±22. . . . . . . . . . . . . . . . . . . . . . .
ABS 8D±23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS±Air Bag 8D±24. . . . . . . . . . . . . . . . . . . . . . . . . .
Intelligent Suspension 8D±25. . . . . . . . . . . . . . . . . .
T.O.D 8D±26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof 8D±27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illumination Light 8D±28. . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper and Washer 8D±29. . . . . . . . . .
Power Seat 8D±30. . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Heater 8D±31. . . . . . . . . . . . . . . . . . . . . . . . . . .
8D±5
WIRING SYSTEM
Circuit Diagram
Fuse Block Circuit
D08R200017