2000 MITSUBISHI MONTERO Service Repair Manual

GENERAL -Vehicle Identification00-1
GROUP 00
GENERAL
INSPECTION SERVICE POINTS
DIAGNOSIS FUNCTION
WHEN USING THE WARNING LAMP
The diagnosis code read-out function, which is available by means of the neutral position indicator lamp,
has been discontinued .
VEHICLE IDENTIFICATION
MODELS

Model codeEngine modelTransmission modelFuel supply system
V64WMNDFL64D56 Intercooler Turbo
(2 477mL)
V5MT1 <5M/T>Injection
MNHFL6
(2,477mL)
V5M31 <5M/T>
MNHFR6
MNXFL6
MNXFR6
V68WMNDFL64M41-DOHC Intercool-
erTurbo(3 200mL)
V5M31 <5M/T>Electronically-con-
trolledhighpressure
MNHFL6
erTurbo(3,200mL)trolledhighpressure
fuel distribution
MNHFR6
MYHFL6V5A51 <5A/T>
MYHFR6
MNXFL6V5M31 <5M/T>
MNXFR6
MYXFL6V5A51 <5A/T>
MYXFR6
V65WMYHCL66G74 GDI (3,496 mL)V5A51 <5A/T>GDI
MYHCR6
MNXCL6V5M31 <5M/T>
MYXCL6V5A51 <5A/T>
MYXCR6


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GENERAL -Vehicle Identification00-2

Model codeEngine modelTransmission modelFuel supply system
V74WLNDFL64D56 Intercooler Turbo
(2 477mL)
V5MT1 <5M/T>Injection
LNHFL6
(2,477mL)
V5M31 <5M/T>
LNXFL6
V78WLNDFL64M41-DOHC Intercool-
erTurbo(3 200mL)
V5M31 <5M/T>Electronically-con-
trolledhighpressure
LNHFL6
erTurbo(3,200mL)trolledhighpressure
fuel distribution
LNHFR6
LYHFL6V5A51 <5A/T>
LYHFR6
LNXFL6V5M31 <5M/T>
LNXFR6
LYXFL6V5A51 <5A/T>
LYXFR6
V75WLYHCL66G74 GDI (3,496 mL)V5A51 <5A/T>GDI
LYHCR6
LNXCL6V5M31 <5M/T>
LYXCL6V5A51 <5A/T>
LYXCR6


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I
te m s C
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ix e d fig ure J A
sia 2 D
is tr ib utio n ch annel M J
a pan ch annel 3 D
estin atio n A F
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or E uro pe,le ft h and driv e 4 B
ody sty le M 3
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IT S U BIS H IP A JE R O lo ng wheelb ase 7 E
ngin e 4 4
D 56:2 ,4 77 m Ldie se le ngin e 5 6
G 74:3 ,4 96 m Lpetr o le ngin e 8 4
M 41:3 ,2 00 m Ldie se le ngin e 8 S
ort W S
ta tio n wagon 9 M
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GENERAL -Major Specifications00-4
MAJOR SPECIFICATIONS
The items other than listed below are the same as before.

ItemsV64W
MNDFL6MNHFL6,
MNHFR6MNXFL6,
MNXFR6
Vehicle
ihtk
Kerb weight1,8751,9101,930
weight kgMax. gross vehicle weight2,510
Max. axle weight rating-front1,200
Max. axle weight rating-rear1,600

ItemsV74W
LNDFL6LNHFL6LNXFL6
Vehicle
ihtk
Kerb weight2,0252,0652,100
weight kgMax. gross vehicle weight2,760
Max. axle weight rating-front1,200
Max. axle weight rating-rear1,650
ItemsV78W
LNDFL6LNHFL6,
LNHFR6LYHFL6,
LYHFR6LNXFL6,
LNXFR6LYXFL6,
LYXFR6
Vehicle
ihtk
Max. gross vehicle weight2,810
weight kgMax. axle weight rating-front1,200
Max. axle weight rating-rear1,650


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GENERAL -Precautions Before Service00-5
PRECAUTIONS BEFORE SERVICE
SUPPLEMENTAL RESTRAINT SYSTEM (SRS), SEAT BELT WITH PRE-TENSIONER
1. Items to follow when servicing SRS
(1) Be sure to read GROUP 52B - Supplemental Restraint System (SRS).
For safe operations, please follow the directions and heed all warnings.
(2) Wait at least 60 seconds after disconnecting the battery cable before doing any further work.
The SRS system is designed to retain enough voltage to deploy the air bag even after the battery
has been disconnected. Serious injury may result from unintended air bag deployment if work
is done on the SRS system immediately after the battery cable is disconnected.
(3) Warning labels must be heeded when servicing or handling SRS components and seat belt with
pre-tensioner. Warning labels are located in the following locations.
DHood
DSun visor
DGlove box
DSRS-ECU
DSteering wheel
DSteering gearbox
DAir bag module (driver’s side and front passenger’s side)
DFront impact sensor
DClock spring
DSeat belt with pre-tensioner
DSide air bag module
DSide impact sensor
(4) Always use the designated special tools and test equipment.
(5) Store components removed from the SRS and seat belt with pre-tensioner in a clean and dry
place.
The air bag module and seat belt with pre-tensioner should be stored on a flat surface and
placed so that the pad surface is facing upward.
Do not place anything on top of it.
(6) Never attempt to disassemble or repair the SRS components (SRS-ECU, air bag module, clock
spring and side impact sensor) and seat belt with pre-tensioner.
(7) Whenever you finish servicing the SRS and seat belt with pre-tensioner, check the SRS warning
lamp operation to make sure that the system functions properly.
(8) Be sure to deploy the air bag and seat belt with pre-tensioner before disposing of the air bag
module and seat belt with pre-tensioner or disposing of a vehicle equipped with an air bag and
seat belt with pre-tensioner. (Refer to GROUP 52B - Air Bag Module and Seat Belt with Pre-tensioner
Disposal Procedures.)
2. Observe the following when carrying out operations on places where SRS components and seat
belt with pre-tensioner are installed, including operations not directly related to the SRS air bag and
seat belt with pre-tensioner.
(1) When removing or installing parts do not allow any impact or shock to the SRS components
and seat belt with pre-tensioner.
(2) SRS components and seat belt with pre-tensioner should not be subjected to heat, so remove
the SRS components and seat belt with pre-tensioner before drying or baking the vehicle after
painting.
DSRS-ECU, air bag module, clock spring, front and side impact sensors: 93_C or more
DSeat belt with pre-tensioner: 90_C or more
After re-installing them, check the SRS warning lamp operation to make sure that the system
functions properly.


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NOTES


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ENGINE <6G7>
Click on the applicable bookmark to selected the required model year.


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11A-2
ENGINE <6G7>
CONTENTS
GENERAL INFORMATION 3..................
SERVICE SPECIFICATIONS 3.................
SEALANT 4..................................
SPECIAL TOOLS 4..........................
ON-VEHICLE SERVICE 6.....................
Drive Belt Tension Check and Adjustment 6......
Auto-tensioner Check 6.........................
Ignition Timing Check 6........................
Idle Speed Check 7............................
Idle Mixture Check 8...........................Compression Pressure Check 9.................
Intake Manifold Vacuum Check 10...............
Lash Adjuster Check 10........................
OIL PAN AND OIL SCREEN 13..............
TIMING BELT 15............................
CRANKSHAFT OIL SEAL 23.................
CAMSHAFT OIL SEAL 25...................
CYLINDER HEAD GASKET 27...............
ENGINE ASSEMBLY 30.....................


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