2000 MITSUBISHI MONTERO Service Repair Manual

P
ro bable ca use R
is e s fr o m appro x. 2V to appro x. 4.5 V at th e to p-rig ht N
orm al 2
V re cta ngula r w ave O
pen-c ir c u it in ig nit io n prim ary cir c u it R
ecta ngula r w ave at pow er vo lt a ge P
ow er tr a nsis to r m alf u nctio n V
B
-
-- N orm alw ave patte rn
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

S
pecia lp atte rn s P
atte rn heig ht H
ig h P
atte rn se le cto r D
is p la y E
ngin e co ndit io n W
hen th e engin e co ola ntte m pera tu re is 20_
C or belo w ,tu rn th e ig nit io n sw it c h fr o m OFF
t o ON (w it h out sta rtin g th e engin e). W
hile th e engin e is id lin g, tu rn th e A/C sw it c h to ON. I
m media te ly afte r sta rtin g th e warm engin e S
pecia l
p atte rn s
p ic ku p A
naly ze r
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

P
ro bable ca use I
n duce d ele ctr o m otiv e fo rc e does not appear or is extr e m ely sm all. M
oto r is m alf u nctio nin g P
ro bable ca use C
oil re ve rs e ele ctr o m otiv e fo rc e does not appear or is extr e m ely sm all. S
hort in th e co il

T
R O UBLE SH O OTIN G
S TA NDARD FLO W OF DIA G NO STIC
T R O UBLE SH O OTIN G
R efe r to GRO UP 00 -H ow to Use Tro uble sh ootin g/In sp ectio n
S erv ic e Poin ts .
N O TE
W hen re pla cin g th e engin e-A /T -E C U, re pla ce im mobiliz e r-
E C U as well at th e sa m e tim e.
D IA G NO SIS FU NCTIO N
E N G IN E WARNIN G LA M P (C HEC K EN G IN E LA M P)
I f an abnorm alit y occu rs in any of th e fo llo w in g it e m sre la te d
t o th e GDIsyste m ,th e engin e warn in g la m p will illu m in ate .
I f th e la m pre m ain s illu m in ate d or if th e la m p illu m in ate s while
t h e engin e is ru nnin g, ch eck th e dia gnosis co de outp ut.
H ow eve r, th e warn in g la m p will illu m in ate as bulb ch eck fo r
f iv e se co nds wheneve r th e ig nit io n sw it c h is tu rn ed to th e
O N posit io n.
E ngin e warn in g la m p in sp ectio n it e m s
A ir flo w se nso r I
g nit io n co il (p ow er tr a nsis to r) B
aro m etr ic pre ssu re se nso r D
eto natio n se nso r I
n ta ke air te m pera tu re se nso r C
ra nk angle se nso r E
ngin e co ola nt te m pera tu re se nso r C
am sh aft p osit io n se nso r O
xyg en se nso r E
G R va lv e O
xyg en se nso r heate r P
urg e co ntr o lso le noid va lv e F
uels yste m malf u nctio n I
n je cto r driv e r A
bnorm alfu elp re ssu re E
le ctr o nic -c o ntr o lle d th ro ttle va lv e syste m I
n je cto r T
hro ttle co ntr o lse rv o T
hro ttle posit io n se nso r (1 st ch annel) T
hro ttle va lv e co ntr o lle r T
hro ttle posit io n se nso r (2 nd ch annel) I
m mobiliz e r syste m A
cce le ra to r pedalp osit io n se nso r (1 st ch annel) E
ngin e-A /T -E C U A
cce le ra to r pedalp osit io n se nso r (2 nd ch annel) -

GDI -Troubleshooting 13A-127
METHOD OF READING AND ERASING DIAGNOSIS
CODES
Refer to GROUP 00 - How to Use Troubleshooting/Inspection
Service Points.
DIAGNOSIS USING DIAGNOSIS 2 MODE
1. Switch the diagnosis mode of the engine-A/T-ECU to
DIAGNOSIS 2 mode using the MUT-II, and then carry
out a road test.
2. Take a reading of the diagnosis code and repair the
problem location.
3. Turn the ignition switch to the LOCK (OFF) position, and
then back to ON again.
NOTE
By turning the ignition switch to the LOCK (OFF) position,
the engine-A/T-ECU will switch the DIAGNOSIS 2 mode
to DIAGNOSIS 1 mode.
4. Erase the diagnosis codes.
INSPECTION USING MUT-II
DATA LIST AND
ACTUATOR TESTING
1. Carry out inspection by means of the data list and actuator
test function. If there is an abnormality, check and repair
the chassis harnesses and components.
2. After repairing, re-check using the MUT-IIand check that
the abnormal input and output have returned to normal
as a result of the repairs.
3. Erase the diagnosis code memory.
4. Remove the MUT-II, and then start the engine again and
carry out a road test to confirm that the problem has
disappeared.


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GDI -Troubleshooting 13A-128
FAIL-SAFE FUNCTION REFERENCE TABLE
When the main sensor malfunctions are detected by the diagnosis function, the vehicle is controlled
by means of the pre-set control logic to maintain safe conditions for driving.
Malfunctioning itemControl contents during malfunction
Air flow sensor1. Suspends lean burn operation.
2. Uses the throttle position sensor signal and engine speed signal (crank angle
sensor signal) to take reading of the basic injector drive time and basic ignition
timing from the pre - set mapping.
Intake air temperature sensorControls as if the intake air temperature is 25_
C.
Throttle position sensor (2nd
channel)1. Suspends lean burn operation.
2. Controls the throttle opening angle feedback (half as much as the opening
rate in the normal condition) by using signals from the throttle position sensor
(1st channel). However, this controlling system is not applied if the throttle
position sensor (1st channel) and throttle position sensor (2nd channel)
combination output voltage is outside 4 - 6 V.
3. Refrains from controlling the throttle opening angle feedback if the throttle
position sensor (1st channel) is also defective.
Engine coolant temperature
sensorControls as if the engine coolant temperature is 80_
C. (Moreover, the control system
is working until the ignition switch is turned OFF if the sensor signal returns to normal.)
Camshaft position sensorCuts the fuel supply once a malfunction is detected. (Only when there has been
no occasion of detecting No.1 cylinder top dead centre after the ignition switch
is turned ON.)
Vehicle speed sensor1. Suspends lean burn operation. However, the control is cancelled as a certain
time passes by with the engine speed of 1,500 r/min or more.
2. Suspends lean burn operation during the engine idling.
Barometric pressure sensorControls as if the barometric pressure is 101 kPa.
Detonation sensorFixes the ignition timing as that for regular gasoline.
Injector1. Suspends lean burn operation.
2. Suspends the exhaust gas recirculation.
Ignition coil (incorporating pow-
er transistor)1. Suspends lean burn operation.
2. Cuts off the fuel supply to cylinders with an abnormal ignition signal.
Fuel pressure sensor1. Controls as if the fuel pressure is 5MPa.
2. Suspends fuel injection. (when the low pressure is detected and the engine
speed is more than 3,000r/min)
Alternator FR terminalRefrains from controlling to suppress the alternator output to electrical load.
(Operated as a normal alternator)
Accelerator pedal position sen-
sor (2nd channel)1. Suspends lean burn operation.
2. Controls the throttle valve position by using signals from the accelerator pedal
position sensor (1st channel). (However, the control system is not applicable
if the difference from the accelerator pedal position sensor (1st channel) output
voltage is 1.0V or higher.)
3
. Suspends the electronic controlled throttle valve system if accelerator pedal
position sensor (1st channel) is also defective.


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GDI -Troubleshooting 13A-129
Malfunctioning item Control contents during malfunction
Accelerator pedal position sen-
sor (1st channel)1. Suspends lean burn operation.
2. Controls the throttle valve position by using signals from the accelerator pedal
position sensor (2nd channel). (However, this control is not applicable if the
voltage difference between the accelerator pedal position sensor (1st channel)
and accelerator pedal position sensor (2nd channel) is 1.0 V or higher.)
3. Also suspends the electronic-controlled throttle valve system when the
accelerator pedal position sensor (2nd channel) is defective.
Throttle position sensor (1st
channel)1. Suspends lean burn operation.
2.Controls throttle opening angle feedback by using signals from throttle position
sensor (2nd channel). (However, the controlling system is not applied when
the throttle position sensor (1st channel) and throttle position sensor (2nd
channel) combination output voltage is outside 4 - 6 V.)
3.Refrains from controlling the throttle opening angle feedback when throttle
position sensor (2nd channel) is also defective.
Electronic-controlled throttle
valve system1. Suspends the electronic controlled throttle valve system.
2. Suspends lean burn operation.
3. Suspends the idle speed feedback control.
Throttle valve position feed-
back1. Suspends the electronic controlled throttle valve system.
2. Suspends lean burn operation.
3. Suspends the engine speed feedback control.
However, if the throttle valve opening angle is significantly wide, this system carries
out the following controls.
1. Always cuts the fuel supply to three cylinders.
2. Cuts the fuel supply when the engine speed reaches 3,000 r/min or more.
Throttle control servo1. Suspends the electronic-controlled throttle valve system.
2. Suspends lean burn operation.
3. Suspends the engine speed feedback control.
Communication line between
the throttle valve controller and
the ECU1. Communication error between the throttle valve controller and the
engine-A/T-ECU:
DSuspends lean burn operation.
DCuts the fuel supply when the engine speed reaches 3,000 r/min or
more.
DSuspends the cruise-control.
2. Communication error between the throttle valve controller and the
engine-A/T-ECU:
DSuspends lean burn operation.
DCuts the fuel supply when the engine speed reaches 3,000 r/min or
more.
DSuspends the cruise-control.
DThe throttle valve controller controls the throttle valve opening angle by
using signals from accelerator pedal position sensor (2nd channel).
Throttle valve controller1. Suspends the electronic-controlled throttle valve system.
2. Suspends lean burn operation.
3. Suspends the engine speed feedback control.
NOTE
If the electronic-controlled throttle valve system is suspended, the engine warning lamp will illuminate.


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GDI -Troubleshooting 13A-130
INSPECTION CHART FOR DIAGNOSIS CODES
Code No.Diagnosis itemReference page
11Oxygen sensor system13A-131
12Air flow sensor system13A-133
13Intake air temperature sensor system13A-135
14Throttle position sensor (2nd channel) system13A-137
21Engine coolant temperature sensor system13A-138
22Crank angle sensor system13A-140
23Camshaft position sensor system13A-142
24Vehicle speed sensor system13A-144
25Barometric pressure sensor system13A-145
31Detonation sensor system13A-146
41Injector system13A-147
44Ignition coil (incorporating power transistor) system (for No. 1 and No. 4 cylinders)13A-148
52Ignition coil (incorporating power transistor) system (for No. 2 and No. 5 cylinders)13A-148
53Ignition coil (incorporating power transistor) system (for No. 3 and No. 6 cylinders)13A-148
54Immobilizer system13A-150
56Abnormal fuel pressure system13A-151
64Alternator FR terminal system13A-153
77Accelerator pedal position sensor (2nd channel) system13A-154
78Accelerator pedal position sensor (1st channel) system13A-156
79Throttle position sensor (1st channel) system13A-158
89Abnormality in fuel pressure system13A-160
91Electronic-controlled throttle valve system13A-161
92Throttle valve position feedback system13A-162
93Throttle valve control servo system13A-163
94Communication line system with throttle valve controller13A-164
96Throttle valve controller system13A-165
NOTE
Code No. 56 may be also output when air is sucked in high-pressure fuel line due to no fuel supply.


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