Page 1057 of 1839
M
B990890
o r
M B990891 R
ear su sp ensio n
b ush in g base I
n sta lla tio n of fr e ew heelclu tc h bearin g M
D999547 O
il se alin sta lle r R
em ova l of fr o nt dif f e re ntia l m ount in su la to r
< F ro nt, re ar L.H .> M
D999570 C
ra nksh aft fr o nto il
s e alin sta lle r R
em ova l of fr o nt dif f e re ntia l m ount in su la to r
< R ear R .H .> M
B990947 L
ow er arm bush
a rb or P
re ss fit tin g offr o ntd if f e re ntia lm ountin su la to r
< F ro nt, re ar L.H .> M
B990847 R
ear su sp ensio n
b ush re m ove r &
i n sta lle r base M
B990981 M
ount bush re -
m ove r & in sta lle r
r in g M
B991318 L
ow er arm bush
a rb or P
re ss fit tin g offr o ntd if f e re ntia lm ountin su la to r
< R ear R .H .> M
B9911 83 B
ush arb or M
B990843 D
ra glin k bush re -
m ove r & in sta lle r
Page 1058 of 1839
O
.D .m m C
onte nts of to ol
( M B990925) O
.D .m m A M
B990926 3
9 A M
B990933 6
3.5 M
B990927 4
5 M
B990934 6
7.5 M
B990928 4
9.5 M
B990935 7
1.5 M
B990929 5
1 M
B990936 7
5.5 M
B990930 5
4 M
B990937 7
9 A M
B990931 5
7 B M
B990938 -
A M
B990932 6
1 C M
B990939 -
Page 1059 of 1839

O
N-V EH IC LE SER VIC E
W HEEL BEA RIN G BACKLA SH CHEC K
1 . Rem ove th e ca lip er asse m bly and hold it w it h wir e s to
p re ve nt it fr o m fa llin g.
2 . Rem ove th e bra ke dis k fr o m hub.
3 . Set th e dia l gauge as sh ow n in th e dia gra m and move
t h e hub in th e axis to measu re backla sh .
L im it : 0 mm
4 . If th e backla sh exce eds th e lim it va lu e, dis a sse m ble hub
k n uckle to ch eck each co m ponent. If fr o nt hub asse m bly
b earin g is fa ult y , re pla ce th e fr o nt hub asse m bly .
F R O NT AXLE TO TA L BACKLA SH CHEC K
W hen th e ig in it io n sw it c h is in LO CK(O FF) posit io n, fr o nt
w heelco m es to sto p afte r tu rn in g th e pro pelle r sh aft by hand
d ue to th e fo rc e applie d to fr o nt w heel actu ato r. In sp ect th e
v e hic le in th e fo llo w in g pro ce dure :
1 . Turn th e ig nit io n sw it c h to LO CK(O FF) posit io n, and th en
p ut th e tr a nsfe r sh if t le ve r to th e 2H posit io n.
C au tio n
D o not ja ck up th e veh ic le .
2 . Turn th e pro pelle r sh aft until a clic k is heard .
3 . Turn th e co m panio n fla nge clo ckw is e until all pla y is
r e m ove d. M ake matin g mark s on th e dust co ve r of th e
c o m panio n fla nge wit h th at on th e dif f e re ntia l ca rrie r.
4 . Turn th e co m panio n fla nge anti- c lo ckw is e until all pla y
i s re m ove d and measu re th e am ount of dis ta nce th ro ugh
w hic h th e matin g mark s move d.
L im it : 11 mm
Page 1060 of 1839
L
ow er lim it M
B990934 M
B990938
Page 1061 of 1839
S
ole noid va lv e B C
heck va lv e V
acu um ta nk S
ole noid va lv e A
V acu um
h ose S
ole noid va lv e B S
ole noid va lv e A C
heck va lv e
V acu um ta nk S
ole noid va lv e B
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k
Page 1062 of 1839
H
UB AND KNUCKLE ASSEM BLY
R EM OVA L AND IN STA LLA TIO N 34
2
15 6
89 1
0 1
1 1
2 1
3
1 47 ±
29 N×
m 7
4 ±
14 N×
m
3 9 ±
4 N×
m 1
1 3 ±
10 N×
m
8 .9 ±
1.9 N×
m
5.0 ±
1.0 N×
m 2
55 ±
29 N×
m
R em oval ste p s
1 . H ub ca p
A A"
"
AA
2. C astle nut
" AA
3. W ash er
4 . B ra ke hose & ve hic le sp eed se nso r
c la m p bra cke t
5 . W heel sp eed se nso r
A BS>
6 . D is c bra ke asse m bly
7 . B ra ke dis c 8
. D ust co ve r
A B"
9. Tie ro d end,h ub and kn uckle asse m bly
c o nnectio n
A B"
10. U ppera rm ,h ub and kn uckle asse m bly
c o nnectio n
A B"
11 . Low era rm ,h ub and kn uckle asse m bly
c o nnectio n
1 2. R oto r pro te cto r
1 3. H ub and kn uckle asse m bly
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k
Page 1063 of 1839
N
ut C
ord B
all jo in t M
B9911 1 3 or
M B990635 W
ash er M
B990767
2 55 ±
29 N×
m
Page 1064 of 1839
1
8 8 ±
10 N×
m
D is assem bly ste p s
1 . K nuckle
2 . Fro nt hub asse m bly M
B990998
2 55 ±
29
N ×
m w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k